强化单螺杆挤出机内层流混合的方法

综述了单螺杆挤出机内聚合物熔体层流混合机理的研究进展，对提高混合的措施进行了分析总结，指出了进一步强化混合效果的方法。     

PLC在挤出机温度控制系统中的应用

针对在塑料挤出过程中温度控制的重要性，介绍了以可编程序控制器（PLC）为核心、采用比例积分微分（PID）算法的挤出机温度控制系统，并介绍了该系统软件的编程方法和技巧。     

单螺杆混沌挤出过程周期性行为数值模拟

建立了混沌单螺杆挤出机计量段物理和数学模型。定义了更合理的边界条件,采用Carreau本构方程,采用有限体积方法对聚合物熔体在螺槽内流动的周期性效应进行了数值模拟分析。得到了不同位置的速度分布细节以及流体示踪粒子的行为轨迹。发现螺槽内速度分布表现出周期性和对称性的变化,揭示了同宿点及椭圆点存在及位置不变性,为进一步分析流体质点在相空间的动力学行为奠定了基础。     

挤出机各段温度对开孔型橡塑共混材料性能的影响

研究开孔型橡塑共混材料在不同挤出加工工艺中结构形态及力学性能的变化规律。结果表明，挤出机的机头温度应稍高于发泡剂的分解温度，均化段温度要设在发泡剂分解温度区的低温段，在挤出加工工艺中，要特别注意挤出机均化段温度及机头温度的设定，温度设定不好会使发泡剂无法发挥作用。     

同向双螺杆熔体输送段捏合盘错列角对不相容体系共混物相态结构的影响

对啮合同向双螺杆挤出机,将捏合盘置于熔体输送段,通过改变捏合盘错列角,研究双螺杆挤出过程熔体输送段捏合盘错列角对不相容体系共混物相态结构的影响。应用差示扫描量热仪对两相共混体系HDPE/PS的热性能进行了实验研究,结果表明:螺杆构型对共混物的相容性影响不大。同时采用扫描电子显微镜考察了HDPE/PS共混物在熔体输送段末端位置和机头末端所取试样的相态结构,研究表明:置于熔体输送段捏合盘元件错列角对共混物分散相的相畴尺寸有一定影响。     

Melting aspects of filled compounds in a modular co‐rotating twin screw extruder

In the polymer industry, precompounded materials are widely used. Carefully designed melting experiments were carried out to investigate melting mechanisms in master batched polymer compounds, using an intermeshing co‐rotating twin screw extruder. Calcium carbonate or aluminum powder was master batched with linear low‐density polyethylene (LLDPE). The calcium carbonates, which were used in the compounds, have differences in weight fraction and particle size. The compounds containing filler have higher thermal conductivities and viscosities than neat polyethylene. We observed melting initiation and propagation mechanisms of LLDPE compounds by removal and characterization of polymer compound carcasses in the melting region. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1990–2012, 2006     

幂律流体三维脉动流场数值模拟

利用ANSYS软件，模拟了振动诱导单螺杆挤出机熔体输送段中非牛顿幂律流体的三维脉动流场，得到了三维脉动流场的瞬时速度分布及螺槽中物料的流动轨迹。结果表明，在脉动流场作用下，非牛顿流体的瞬时速度响应与在驱动壁面上所施加的正弦形式的脉动驱动形式不同，横螺槽方向的环流中心位置受幂律指数影响，且发生周期性改变。振动的引入使得在相同的时间内，物料的流动路程增加，且可增大物料的平均停留时间，有利于改善混合效果。     

Simulation of transient process in melting section of reciprocating extruder

Plastic injection molding machine that can be classified as reciprocating extruders are among the most widely used machines in industry. However, most studies in the injector design were based on steady state models developed for extruders that involved no reciprocation. This over-simplified model leaves out the most important aspect of reciprocation. The authors of this paper have derived a transient melting model that takes care of the change from the conventional steady extrusion to that of a discontinuous transient process. This paper describes simulations conducted on the derived model to explain observation that cannot be explained by the steady extrusion model in practical experiments. The simulation was conducted by using parameters given in Donovan's experiment [Polym Engng, 11 (1971) 353]. The simulation results are found to qualitatively match with the experimental results. It proves the validity of the model. Simulation has also been conducted with the model on materials that their viscosities are temperature and shear rate dependent. The result has shown that screw rotation speed, screw axial movement speed, barrel thickness, barrel heat capacity, temperature of heater and polymer are factors affecting the melting speed and the transient effects.     

Dynamic reaction inside co‐rotating twin screw extruder. I. Truck tire model material/polypropylene blends

Waste ground rubber tire (WGRT) is a complex composite containing various elastomers, carbon black, zinc oxide, stearic acid, processing oils, and other curatives. Most of the waste ground rubber tire is composed of mainly natural rubber (NR) and styrene butadiene rubber (SBR) in varying proportions. Blending it with other thermoplastic materials is difficult due to the inherent thermodynamic incompatibility. But, the compatibility can be increased by making the reactive sites in WGRT with suitable chemicals under optimum condition of shearing inside a twin screw extruder and it is said to undergo a dynamic reaction inside the extruder. To understand the mechanism of dynamic reaction process of a rubber/polyolefin blend, the blending of a truck tire model material rubber with polyolefin was first tried before it was applied to waste WGRT material. It was observed that the blends of a truck tire model rubber material and PP thermoplastic are physical mixture of two incompatible polymers in which a continuous plastic phase is largely responsible for the tensile properties. The rubber particles are the dispersed phase. The large particle size and the poor adhesion of these rubber particles are believed to be liable for the poor tensile properties. In case of blends of truck tire model material with isotactic polypropylene the tensile properties are found to be lower than that of its PP‐g‐MA counterpart which can be attributed to the reaction of the MA with the carbon black particles. A schematic representation of the possible interactions has been proposed. The effect of addition of compatibilizers such as SEBS and SEBS‐g‐MA has also been studied. The tensile and TGA studies indicate that the polarity of SEBS and SEBS‐g‐MA induces an increase in the performance characteristics for both types of polyolefins but the intensity of this increase is higher in the PP‐g‐MA based blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 106: 3193–3208, 2007     

评“异向双螺杆挤出机的发展前景”一文

本文结合Ｊ．Ｌｅｉｎｇａｒｔｎｅｒ先生的文章，从一个新的角度分析了锥形双螺杆和平行双螺杆挤出机各自的特点，对两种双螺杆挤出机作了评价。