An improved method to visualize two regions of interest synchronously in microfluidics

Multiphase flow in mini/micro channels has been widely studied for its potential in many industrial applications. The normal experimental method cannot capture two separate regions of interest (ROI) with a long distance synchronously for the limited field of views. In order to solve this problem, an improved experimental method is proposed and validated with experimental results. Prism groups are applied to reflect the two regions of interest to a very small shooting zone. Though the actual distance between the two regions is far, the reflected regions adjoin with each other on the top surface of the prisms. Thus, the two regions can be captured synchronously with one image using a small field of view. Two types of configurations with 4 prisms and 6 prisms are compared using gas-liquid and liquid-liquid experimental results. The resolution of the two configurations is similar, while the maximum amplification ratio is smaller for the latter configuration with 6 prisms. The first type is more suitable for experimental studies focusing on the formation and breakup of dispersed phases near two branches. The second configuration is recommended for cases focusing on the formation and fully developed hydraulic characteristics of the dispersed phase. The proposed method is very efficient for studies of hydraulic, heat and mass transfer characteristics of multiphase flows in mini/micro channels.     

Studying the effect of organo-modified nanoclay loading on the thermal stability,flame retardant,anti-corrosive and mechanical properties of polyurethane nanocomposite for surface coating

Clay polyurethane nanocomposite (CPN) coating films were fabricated by uniformly dispersing nanoclay, organically modified with 25–30 wt.% octadecylamine in varying concentrations up to 5 wt.%, in a commercial two component, glossy, acrylic aliphatic polyurethane using ultrasonication. Organo-modified nanoclay was characterized by X-ray diffraction (XRD). The dispersion of the nanoclay into the matrix was investigated by scanning electron microscopy (SEM). CPN coating films were characterized by thermogravimetric analysis (TGA), and flame retardant, corrosion resistance and mechanical properties were also investigated. The XRD measurement indicated that, the organo-modified nanoclay particles were mainly constituted of montmorillonite with traces of quartz and calcite also found to be present. The SEM analysis showed that the nanoclay layers were dispersed and intercalated into the polyurethane coating. Thermogravimetric analysis showed that incorporating 5 wt.% organo-nanoclay into polyurethane considerably enhanced the thermal stability and increased the char residue to 14.11 wt.% relative to 4.58 for the sample without organo-nanoclay (blank polyurethane). The limiting oxygen index (LOI) test revealed that incorporation of organo-nanoclay led to a further increase in LOI values, which indicate an improvement in flame retardancy properties. The corrosion resistance also improved and this improvement increases with increase nanoclay wt.%. The mechanical resistance measurements demonstrated that the gloss of the CPN coating films slightly decreased, although hardness, adhesion and impact resistance of the CPN coating films improved with the incorporation of the organo-nanoclay.     

潮流能水平轴水轮机在剪切来流下的水动力分析

采用基于计算流体力学方法的全尺度数值模拟计算,建立了适用于潮流能水轮机模拟的剪切来流环境,通过数值计算结果,对潮流能水轮机随时间变化的宏观力和流场特征进行了系统分析,探索水轮机在复杂工况下的水动力特性规律。结果表明,水轮机整个叶轮的总体平均受力在剪切流工况中未受到明显影响; 单个叶片的瞬态轴向力系数和瞬态轴向扭矩系数在旋转周期内出现了明显的周期性变化,且周期性变化幅值随转速增大而增大; 非定常的瞬时轴向扭矩和力的周期性振荡容易引起单个叶片的结构性振动,可能对水轮机的机械结构造成影响。     

Study on wax precipitation characteristics of wax deposit in pipes

Wax deposit properties are a significant concern in pipeline pigging during waxy crude oil transportation. In the present work, the impacts of flow conditions and oil properties on the wax precipitation characteristics of wax deposits are investigated. A flow loop apparatus was developed to conduct wax deposition experiments using four crude oils collected from different field pipes. The differential scanning calorimetry (DSC) technique was employed to observe the wax precipitation characteristics of crude oil and wax deposit. The results show that the wax content and the wax appearance temperature (WAT) of the deposits increase with shear stress and radial temperature gradient, and decrease with radial wax molecule concentration gradient near the pipe wall. The DSC tests on the wax deposits revealed that the deposit wax content is strongly correlated to the oil wax content. Furthermore, an empirical correlation was developed to predict the wax content and the WAT of the wax deposit. Verification of the empirical correlation using the different oils indicated that the average relative error of the wax content prediction and average absolute error of WAT prediction were 13.2% and 3.6°C, respectively.     

机制砂混凝土耐磨性的主要影响因素分析及多因素计算模型

本文研究了砂类型、砂率、石粉含量和抗压强度对机制砂混凝土耐磨性的影响,建立了磨损量的多因素计算模型。结果表明:由于含石粉及具有更高的粗糙度和坚固性,石灰岩与辉绿岩机制砂制备的C30、C40混凝土耐磨性比河砂混凝土提高20%以上;在0.40~0.44范围内选取较低的砂率可获得较优的耐磨性;利用石粉含量为5%~11%(质量分数)的机制砂制备混凝土,石粉含量为9%时可获得最佳的混凝土耐磨性,微观分析表明此时混凝土密实度最佳;通过灰色系统理论确定了耐磨性影响因素的影响程度排序为:砂率R₃>压碎值R₂>粗糙度R₁>抗压强度R₅>石粉含量R₄>0.6;对比验证表明提出的混凝土磨损量多因素计算模型具有较高的预测精度和良好的适用性。     

Tribological behavior of graphene reinforced chemically bonded ceramic coatings

To investigate tribological behavior of graphene reinforced chemically bonded ceramic coatings at different temperatures, tribological tests at room temperature, 200 °C and 500 °C were carried out. Results show that the fracture toughness and the hardness of the coating are improved with the introduction of graphene. Besides, the friction coefficient of the coating decreases with the addition of graphene at the room temperature and 200 °C. The coating without graphene achieves the similar friction coefficient at all temperatures. However, the coating with graphene achieves the lowest friction coefficient at 200 °C, and achieves the highest at 500 °C. In addition, the wear rate of the coating decreases with the increase of graphene. Besides, the wear rate at 200 °C is almost similar with that at room temperature. In contrast, the wear rate at 500 °C is much larger than those at room temperature and 200 °C. The mechanisms for graphene to decrease the friction coefficient and improve the wear resistance of chemically bonded ceramic coatings at evaluated temperatures are clarified.     

管式段塞流捕集器构造及其优化设计

天然气近年来由于技术的进步及其自身多项优势而被广泛利用,油气混输作为一种经济性良好的运输方式也开始服务于各大油气田。然而多相流的运动很复杂,加上一些其他因素而产生的段塞流则是危害较大,其主要危害体现在各项参数不稳,混输管路下游的处理设备会受到较大冲击,因此需要在混输管路末端设置段塞流捕集器来缓解这种冲击,保证下游的稳定供给。     

03Cr18NiMoN节镍双相不锈钢的热变形行为及热加工图

关键词：双相不锈钢； 流变曲线； 本构方程； 热加工图     

XJM-KS型浮选机矿化器负压产生机理研究

浮选机矿化器是用于浮选矿浆预处理的重要设备，其性能的优劣直接影响到浮选机的工作效果。文章通过流体力学仿真软件FLUENT对XJM-KS型浮选机矿化器的内部流场进行数值仿真，重点研究了聚焦式喷嘴布置所带来的流场特征。模拟结果表明，高速的矿浆射流能够在混合室内产生-2.43×10Pa的负压区，从而吸入大量的空气，实现空气与矿浆的有效混合与预矿化，与传统的机械搅拌式矿浆预处理装置相比，该矿化器能够大幅度提高预矿化效果。