QUASI-EQUILIBRIUM MICROSTRUCTURES AND EFFECT OF ALLOY ELEMENTS IN Fe-Mn-Ni-Cr STEELS

本文利用X射线定量相分析及金相观察和硬度测试,考察了中碳Fe-Mn-Ni-Cr钢的组织及合金元素的作用。建立了经1100℃淬火后的马氏体体积分数与合金成分的定量关系式; f_M~(1100)=162.643-15.482Mn-7.36Ni-4.286(Cr+Mo+V)并在此基础上给出了亚平衡组织图。结果表明,Mn稳定奥氏体的作用大于Ni的作用。Ni和Cr当量分别以[Ni]=2.104Mn+Ni,[Cr]=Cr+Mo+V表示。计算了M_S点处的马氏体相变驱动力,指出Mn具有强烈降低相变驱动力的作用。     

冷拔内螺纹管拉拔力的有限元计算方法

本文基于三维弹塑性大变形有限元分析理论,通过对内螺旋凸筋管冷拔成形过程进行有限元仿真,建立增量步与拉拔力的关系,提出了拉拔力的计算方法.经实验验证,理论计算值与实测值相吻合,可为拉拔模具和工艺参数的设计提供参考.     

Net shape formation of sub-micron alumina with reduced flaws by high-speed centrifugal compaction process

A new compacting method for powder materials is presented. High-Speed Centrifugal Compaction Process (HCP) utilizes centrifugal force of about 10,000 g for the compaction. HCP is suitable for net shape compaction of fine sub-micron and nano-powders. HCP possesses a unique compacting mechanism that is different from other colloidal processes including Pressure Casting (PC), and has a number of useful characteristics. HCP has a higher compacting speed than PC, wide applicability for net shape formation, as well as a defect removing function. Because of homogeneous and flawless green microstructure, HCP alumina shows superior sinterability and higher strength and hardness than most of other aluminas. This article is based on a presentation made in the symposium “The 3rd KIM-JIM Joint Symposium on Advanced Powder Materials“, held at Korea University, Seoul, Korea, October 26–27, 2001 under auspices of The Korean Institute of Metals and Materials and The Japan Institute of Metals.     

振动机械的调整与质心的计算

以一台振动筛的故障处理为例,说明振动机械的激振与运动特点、调整原理及其应用。介绍用计算机计算参振零部件及设备质心的方法。     

提高钻杆接头冲击功的工艺方法

针对石油钻井关键产品高强度钻杆接头的使用要求,在保证强度指标要求非常高的前提下,研究摸索增加高温正火后再调质的工艺方法,以改善接头材料原始微观带状组织和纤维结构,细化晶粒,提高钻杆接头的冲击功,使该产品力学性能达到API标准的要求。     

锻压机械打击力测量误差的加速度补偿

提出了锻压机械打击力测量中存在的问题，介绍了常用的补偿法，并通过实验验证了加速度补偿法是消除锻压机械打击力测量误差的有效途径。     

应用BP神经网络的单机架可逆式冷轧机弯辊力预设定

针对单机架可逆式冷轧机生产过程中，由于不同热轧生产厂的热轧板形原料性能、板形差别较大、从而造成弯辊力预设定值和实际指标相差较大的问题，利用现场生产工艺数据丰富，采用人工智能BP神经网络的方法，通过大量数据输入进行训练，大大的提高了生产过程中弯辊力预设定值的准确性。     

Effect of ultrasonic power and bonding force on the bonding strength of copper ball bonds

Copper wire, serving as a cost-saving alternative to gold wire, has been used in many high-end thermosonic ball bonding applications. In this paper, the bond shear force, bond shear strength, and the ball bond diameter are adopted to evaluate the bonding quality. It is concluded that the ef/~cient ultrasonic power is needed to soften the ball to form the copper bonds with high bonding strength. However, excessive ultrasonic power would serve as a fatigue loading to weaken the bonding. Excessive or less bonding force would cause cratering in the silicon.     

Al-18%Si合金在梯度强磁场中凝固时初生硅的行为

研究了Al-18%Si合金在10 T梯度强磁场下加热至半固态和全熔态后的凝固过程,观察了初生硅的分布和形态,测定了其冷却曲线.结果表明:在磁场的磁感应强度和磁场梯度的乘积Bz·dBz/dz为正时,初生硅向上部聚集;而在Bz·dBz/dz为负时,初生硅向下部聚集;在强磁场下,加热至全熔态冷却下来的凝固组织中初晶硅的形态发生了明显的改变,由板片状转变为块状,初晶硅显著细化.对强磁场细化初晶硅的机制进行了探讨.     

奥氏体不锈钢车削时刀具磨损对切削因素和表面质量的影响研究

研究了奥氏体不锈钢车削加工过程中刀具后刀面磨损对切削力、切削温度、粗糙度及残余应力影响规律。试验结果表明:当刀具后刀面磨损在一定范围内,F_x与F_z随磨损量的增加而显著增大,而F_y基本保持不变;温度随刀具后刀面磨损量增加而显著增大;工件的表面粗糙度随刀具后刀面磨损量增大而增大;当车刀后刀面磨损为0.167 mm时,工件加工表面的残余应力最大。