脉冲进气旋转喷吹技术的水力模拟

在铝合金熔体净化旋转喷吹技术的基础上 ,采用水力模拟实验研究了脉冲进气方式对气泡大小的影响。实验结果表明 :脉冲进气方式有利于产生射流 ,使气泡变小 ,并增加了气泡与熔体接触的比表面积 ,从而改善了除氢的动力学条件 ,有利于提高除氢效果。     

依托精细化管理模式走能源生产创新之路

通过技术创新、管理创新,实行煤气生产过程的精细化管理,武汉重工铸锻有限公司热能厂煤气生产总量在两年内由36 000 m3/h增至60 000 m3/h。     

多通管塑挤胀形工艺的力学分析

讨论了以聚氨酯橡胶棒为胀形介质，采用塑挤胀形复合工艺把无缝管坯一次成形为多通管成品的加工方法，分析了多通管塑挤胀形过程，提出了“应变样条”分析法，进而分析了典型剖面上应力应变状态，讨论了成形力间应具备的合理的数值关系，以使变形区处于最有利于变形的超高的静水压力和合适的偏应力状态，获得尽可能长的支管。     

铸件内析出性气孔形成及演化的直接观察与分析

采用透明模型合金实时观察了铸件析出性气孔的形成发展,结果发现,纯物质凝固时,析出性气孔的产生发生于凝固型壳形成之后,随着凝固自型壁向中心凝固,呈现自周边向中心的气条生长。对于合金凝固,析出性气孔在凝固基本完成之后伴随着热裂及缩松的发生开始产生,呈现一定的偏聚现象。浇注前熔体过热度的提高将使析出性气孔更加密集,铸型和环境温度的降低有利于降低气孔的数量及分布范围,采用真空除气,可有效地抑制析出性气孔的产生和热裂缩松缺陷的形成。     

用于气体保护焊的自动混气设备

介绍了一种用于焊接现场的气体保护焊的自动混气设备，该设备能精确控制气体混合比例。设备主要由气体传输、气体混合、信号检测和电气控制几大部分组成。计算机适时采集、显示混合气体的混合比例、输出压力、气体湿度等信息，超限发出声光报警。混气设备通过气体分析仪、比例阀和计算机形成闭环控制，从而实现气体混合比例的精确控制。     

Corrosion of metals and alloys in mixed gas environments at elevated temperatures

The attack of nickel, cobalt, iron, and alloys of these metals containing chromium and aluminum, by gases containing sulfur-oxygen, carbon-oxygen, and nitrogen-oxygen has been studied at temperatures of 600 and 900°C. The degradation of these metals and alloys was characterized by using standard analytical techniques with emphasis on optical metallography. Three types of accelerated degradation were identified for the attack of alloys by gases containing another oxidant in addition to oxygen. One type of degradation occurred because of the formation of reaction products composed of mixtures of phases involving both of the oxidants. Another type resulted from the reaction of second oxidant phases with oxygen. The third form of degradation involved the development of less protective phases due to thermodynamic instabilities. Thermodynamic stability diagrams are used to help account for the effects produced by different elements in the alloys.     

Tool design in a multi-stage drawing and ironing process of a rectangular cup with a large aspect ratio using finite element analysis

Tool design is carried out for a multi-stage deep drawing and ironing process of a rectangular cup with the large aspect ratio using the result of the finite element analysis. The analysis incorporates three-dimensional continuum elements for an elasto-plastic finite element method with the explicit time integration scheme using LS-DYNA3D. The analysis simulates the five-stage deep drawing and ironing process with the thickness control of the cup wall. Simulation is performed in order to investigate the failure by tearing during the forming process at the initial state of tool design. The analysis reveals that the difference of the drawing ratio within the cross section induces non-uniform metal flow which causes severe local extension. The irregular contact condition between the blank and the die also induces non-uniform metal flow which causes local wrinkling. This paper identifies such unfavorable mechanism in the rectangular cup drawing with ironing and proposes a new tool design with the guideline for modification in the design of the process and the sequential tool shape. The finite element analysis result with the improved tool design confirms that the proposed design not only reduces the possibility of failure but also improves the quality of a deep-drawn product. The numerical result shows fair coincidence with the experimental result.     

活性石灰/粉煤灰制备烧结烟气脱硫剂配比试验研究

本文研究了以钢铁企业常用物料活性石灰和自备电厂粉煤灰制备的脱硫剂,在循环流化床脱硫试验装置上进行了烧结烟气脱硫剂配比试验.试验结果表明,活性石灰与粉煤灰的质量比按1:2配置时,脱硫剂钙的利用率较高,具有较好的经济性.     

燃气加热托辊型网带炉生产线的研制与应用

介绍了燃气加热托辊型网带炉生产线的组成、燃气脉冲控制和空气/燃气比例连续调节技术和计算机多媒体集散控制系统.生产应用表明炉温均匀性良好,处理产品质量稳定,能耗成本降低,取得了明显的经济效益.     

气体保护焊在变压器波纹油箱制造中的应用

简述了变压器波纹油箱的结构和焊接方法，通过纯CO2和混合气体2种焊接工艺方法的实践，肯定了混合气体保护焊应用于变压器波纹油箱焊接工艺是切实可行的，具有推广使用价值。