集成压裂机组研制

针对我国油田特定区决施工特点，通过对油田现用设备使用情况的分析和具体区决施工参数的统计，提出了集成压裂机组研制内容和配置，研制开发了集成压裂机组。产品结合了2000型压裂泵输出功率大、压力和排量覆盖范围合理的条件，集成了压裂车、混砂车、管汇车和仪表车的功能，实现了单台设备完成试压、压裂、酸化、防砂等多种施工流程，改变了常规施工作业设备种类和人员多、操作指挥复杂的施工模式，为油田提供了适合工艺要求的设备。     

金线断口的分析

运用扫描电子显微镜技术，对金线断口观察分析，讨论金线在拉伸过程中断裂时断口形貌及断裂的原因，发现，断裂是由于金锭中的气体和杂质引起的，并提出改进生产工艺的意见。     

Microstructure-related fracture toughness and fatigue crack growth behaviour in toughened, anhydride-cured epoxy resins

Fracture toughness and fatigue crack propagation (FCP) of plain and modified anhydride-cured epoxy resin (EP) were studied at ambient temperature. Liquid carboxyl-terminated acrylonitrile-butadiene (CTBN) and silicon (SI) rubber dispersions were used as tougheners for the EP. The morphology of the modified EP was characterized by dynamic mechanical analysis (DMA) and by scanning electron microscopy (SEM). The fracture toughness, K_c, of the compositions decreased with increasing deformation rate. K_c of the EP was slightly improved by CTBN addition and practically unaffected by incorporation of the SI dispersion when tests were performed at low cross-head speed, v. Both modifiers improved K_c at high v, and also the resistance to FCP, by shifting the curves to higher stress intensity factor ranges, ΔK, by comparison with the plain EP. It was established that both fracture and fatigue performance rely on the compliance, J_R, at the rubbery plateau, and thus on the apparent molecular mass between crosslinks, M_c. The failure mechanisms were less dependent upon the loading mode (fracture, fatigue), but differed basically for the various modifiers. Rubber-induced cavitation and shear yielding of the EP were dominant for CTBN, whereas crack bifurcation and branching controlled the cracking in SI-modified EP. The simultaneous use of both modifiers resulted in a synergistic effect for both the fracture toughness at high deformation rate and the FCP behavior.     

The combined effects of curing and environmental exposure on fracture properties of woven carbon/epoxy laminates

This paper concerns a study of the combined effects of curing conditions and environmental exposure on the ultimate properties of two commercial woven carbon/epoxy laminates. Curing parameters (heating rate and applied pressure) were varied so as to obtain six different conditions for each material. Moisture saturation was also achieved by exposing some of the cured samples to environmental conditions of 70°C and 95% relative humidity. Four different tests (tensile, impact, Mode I and Mode II interlaminar fracture resistance) were therefore performed, and the results obtained on the different materials before and after moisture saturation compared. Neither curing pressure nor heating rate nor moisture absorption were observed to have any practical effect on tensile and impact properties. On the contrary, one noticeable effect was the interlaminar fracture resistance of the laminates. The results are discussed and interpreted in terms of damage formation and stress intensification mechanisms.     

Effect of crack-growth mechanism on the prediction of fracture load of adhesive joints

This paper presents observations regarding the cracking behavior of tensile-loaded structural adhesive joints. Experiments showed that fracture occurred by the development and propagation of a damage zone, rather than a single, sharp crack, and that the presence of the adhesive spew fillet did not affect the fracture load of the adhesive joints studied. For joints bonded with the mineral-filled epoxy Cybond 4523GB (American Cyanamid), there was approximately 5 mm of subcritical crack propagation prior to final fracture. Fracture-load predictions based on the initial uncracked geometry made in previous papers were unaffected by this small change in geometry. For joints bonded with the rubber-toughened epoxy Permabond ESP 310, approximately 50 mm of subcritical crack propagation was observed. It was again found that predictions made in previous papers on the basis of the initial geometry gave a good estimate of the final fracture load even though this subcritical crack propagation significantly altered the geometry, and thus the applied energy release rates. The effect of shear deformations of the adherends was also investigated, and it was found that shear deformations could be neglected in engineering calculations for joints subject to remote tensile loading.     

超塑20钢的空洞与断裂行为

本文在获取２０钢超塑性的基础上，对其空洞与断裂行为进行了研究，通过观察空洞的产生和测定空洞的长大，提出了一种超塑材料空洞的形核模型。研究确认，超塑２０钢的断裂由沿晶和穿晶两种断裂类型组成。     

Optimizing the Vacuum Heat-Treatment of Hot-Work Tool Steels by Linear Elastic Fracture Mechanics

Linear elastic fracture mechanics was used to optimize the vacuum heat-treatment procedures for conventional hot-work AISI H11 tool steel. The fracture toughness was determined with non-standard, circumferentially notched and fatigue-precracked tensile-test specimens. The fracture-testing method is sensitive to changes caused by variations in the microstructure resulting from the austenitizing and tempering temperatures as well as the homogeneity of the material itself. The combined tempering diagram- Rockwell-C hardness, Fracture toughness K_Ic, Tempering temperature was used for the choice of the vacuum heat-treatment parameters necessary to obtain the best properties for a given application with respect to the investigated steel.     

Simulation of cup-cone fracture using the cohesive model

The cohesive model is used for the prediction of the crack path during stable crack extension in ductile materials. The problem of crack-path deviation is investigated by means of simulation of crack propagation in a round tensile bar. The respective phenomenon is known as cup-cone fracture. It is shown that the model is able to predict the failure mechanism, which consists of normal fracture in the center and combined normal/shear fracture in the so-called “shear lips” at the specimen’s rim. The damage evolution and crack path predicted by the model are presented. The effect of the normal and shear failure parameters on the crack-deflection point and several aspects of the finite element mesh are discussed.     

Thermomechanical fatigue—damage mechanisms and mechanism-based life prediction methods

An existing extensive database on the isothermal and thermomechanical fatigue behaviour of high-temperature titanium alloy EVII 834 and dispersoid-strengthened aluminum alloy X8019 in SiC particle-reinforced as well as unreinv conditions was used to evaluate both the adaptability of fracture mechanics approaches to TMF and the resulting predictive capabilities of determining material life by crack propagation consideration. Selection of the correct microstructural concepts was emphasised and these concepts were, then adjusted by using data from independent experiments in order to avoid any sort of fitting. It is shown that the cyclic /-integral (δJ_eff concept) is suitable to predict the cyclic lifetime for conditions where the total crack propagation rate is approximately identical to pure fatigue crack growth velocity. In the case that crack propagation is strongly affected by creep, the creep-fatigue damage parameter δ_CF introduced by Riedel can be successfully applied. If environmental effects are very pronounced, the accelerating influence of corrosion on fatigue crack propagation can no longer implicitly be taken into account in the fatigue crack growth law. Instead, a linear combination of the crack growth rate contributions from plain fatigue (determined in vacuum) and from environmental attack is assumed and found to yield a satisfactory prediction, if the relevant corrosion process is taken into account.     

用屏蔽暂堵技术封堵水平井裂缝性漏层

克拉玛依油田HW702水平井的大斜度段和水平段,将穿越纵向裂缝发育的二叠系佳木河组储层。为安全钻进和保护油层,用超细碳酸钙和磺化沥青复配后加入复合离子钻井液中成屏蔽暂堵的堵漏钻井液。室内用岩心试验,屏蔽暂堵后渗透率可降为0,暂堵深度小于3cm,可用酸化和射孔解堵。现场使用效果也很好,使HW702水平井顺利完钻,并获得工业油气流。