基于模糊逻辑的电阻点焊恒流控制系统

研制了用于电阻点焊的模糊控制系统。本系统以Inte180C196KC单片机为工具，采用了模糊控制的算法，能够补偿各种干扰对焊接过程中电流的影响，使其保持恒定，从而保证了点焊的焊接质量。模糊控制器以焊接过程中焊接电流输入值和输出值的偏差及偏差变化率为输入，以焊接主回路中晶闸管调整角为输出。结果表明，该系统性能稳定，与常规的PID控制相比，性能优越，能有效地保证焊接过程中的电流恒定，从而保证了焊接质量。     

Prevention of liquid metal embrittlement cracks in resistance spot welds by adaption of electrode geometry

ABSTRACT

Advanced high strength steels are usually coated by a zinc layer for an increased resistance against corrosion. During the resistance spot welding of zinc coated steel grades, liquid metal embrittlement (LME) may occur. As a result, cracking inside and around the spot weld indentation is observable. The extent of LME cracks is influenced by a variety of different factors. In this study, the impact of the used electrode geometry is investigated over a stepwise varied weld time. A spot welding finite element simulation is used to analyse and explain the observed effects. Results show significant differences especially for highly increased weld times. Based on identical overall dimensions, electrode geometries with a larger working plane allow for longer weld times, while still preventing LME within the investigated material and maintaining accessibility.     

Effect of welding current on strength and microstructure in resistance spot welding of AZ31 Mg alloy

In this paper, resistance spot welding were performed on lmm-thickness magnesium AZ31B plates. The effect of welding current on the microstructure and tensile shear force was investigated. It was found that the welding current governed the nugget growth, and the nugget could not form if current levels were insufficient. The nugget revealed a homogeneous, equiaxed, fine-grained structure, which consisted of non-equilibrium microstructure of α-phase dendrites surrounded by eutectic mixtures of α and β（ Mg17All2 ） in the grain boundaries. With increasing welding current, the size of grains in nugget would be more smaller and uniform, and the width of plastic rings would be larger. Tensile shear tests showed that tensile shear force of the joints increased with increasing welding current when the welding current was smaller than 17 000 A. The maximum tensile shear force was up to 1980 N.     

用胶粘代替点焊工艺

采用点焊工艺生产拖拉机机罩，点焊压痕影响了外观质量，通过对几种方案的探讨和大量的胶粘试验，确定了一种用结构胶粘结代替点焊的工艺，该工艺使制件的外观质量得以大幅度提高，而生产成本则明显降低。     

电阻点焊多信息采集系统

从工业应用的角度出发,考虑到实际的运行环境,设计了以"智能终端 数据处理设备 计算机"为数据采集方式的、全新的电阻点焊多信息采集系统.该系统将传感器和数据采集模块整合为智能终端,实现了所采集数据的本地模数转换,提高了系统的抗干扰性.数据传输采用数据包的形式,每一个包的开始为寻址字节,中间为数据字节(包括命令),最后为两个CRC校验字节,提高了数据传输的可靠性.智能终端与数据处理设备通过内部通信网络连在一起,提高了系统的可扩展性.数据处理设备与计算机的通讯是通过并口实现的,解决了通信速率的瓶颈问题.     

管板单边电阻点焊环状焊点力学性能分析

电阻点焊接头的焊接强度由母材和熔核的材料属性及几何特征决定.管板单边电阻点焊由于其焊接结构的特殊性,生成熔核的外形为环状,其强度不能用传统的圆形焊点强度经验公式计算.环状熔核的特征影响因素复杂,物理试验存在不确定性,通过大量试验方法难以建立焊接强度和影响因素之间的关系.基于拉剪试验原理,采用计算机模拟试验和试验设计方法,设计试验并统计得出低碳钢焊接强度和环状熔核几何特征因素之间的关系,并对其影响规律做了深入研究,为环状熔核质量的评估提供了依据.     

CuZnAl形状记忆合金与不锈钢连接接头性能研究

采用金相观察、拉伸、扫描电镜等研究了CuZnAl形状记忆合金与不锈钢交流点焊焊接接头的力学性能、形状恢复率等，给出了获得较高接头性能的焊接参数。结果表明．在适当焊接条件下。CuZnAl形状记忆合金与不锈钢交流点焊焊接接头的拉伸性能下降幅度不大；焊点处形状记忆效应消失,在焊点熔核外热影响区以外形状记忆效应跟母材相同。     

变焦-临界穿透束流极值法测量电子束流动态焦点——一种焦点测量方法介绍

通过试验研究发现了电子束焊接过程中工件传导电流的传导比均值与输入束流的函数规律，函数的极大值是电子束焊接动态过程工件被穿透的临界状态转变点。利用电子束焊接过程的临界穿透束流特性，讨论了电子束受金属蒸气影响后的焦点状态与漂移空间传输的电子束焦点状态存在不同特性，提出了一种测量电子束焊接过程动态焦点的方法，变焦-临界穿透束流极值焦点测量法。     

TIG多头自动转换点焊机的研制

介绍一种引弧-燃弧-熄弧能够实时控制,实现多头自动转换的钨极氩弧点焊机。该焊机采用“无源引弧器”引弧,引入CMOS、时基、大功率开关等集成电路进行弧焊自动控制。     

微型点焊时电极表面熔敷TiC涂层对电极失效的影响

研究了表面处理对微型点焊镀镍钢板和镍板时电极失效的影响.结果表明:微型点焊镀镍钢板和镍板时电极的失效主要是电极头部的塑性变形以及电极和镀镍板之间局部焊接的断裂发生在电极表面而导致的电极磨损;表面涂敷TiC的CuCrZr电极的寿命(1 200点)是CuCrZr电极寿命(600点)的两倍,表面处理能提高电极寿命的主要原因是表面涂敷的TiC颗粒能阻碍电极和镀镍板之间的局部焊接,以及减小电极表面的塑性变形.