大型超高分子量聚乙烯制件的注射成型研究

介绍超高分子量聚乙烯(UHMWPE)的特性及熔体流动特点,分析了大型UHMWPE注塑机的构造原理及应用。阐述了大型UHMWPE制件的注射成型工艺,以及大型UHMWPE注塑机在生产效率和原料利用率上的优势。其生产效率可比传统加工方法提高6～7倍,原料利用率由原来的55％左右提高到80％～90％。     

纳米和微米Fe2O3颗粒填充UHMWPE基复合材料的摩擦学性能研究

利用MM 200型摩擦磨损试验机,较系统地考察了纳米Fe2O3填充的UHMWPE基复合材料的摩擦学性能,并与微米Fe2O3填充的复合材料作了对比研究。结果显示纳米Fe2O3粉体增强UHMWPE复合材料比微米Fe2O3粉体增强UHMWPE具有更好的减磨和抗磨性,文中对纳米和微米Fe2O3颗粒增强UHMWPE的磨损机理进行了分析。     

Characterization of alendronate sodium-loaded UHMWPE for anti-osteolysis in orthopedic applications

Ultra-high molecule weight polyethylene (UHMWPE) loaded with alendronate sodium (ALN), a potential drug to prevent debris-induced osteolysis, was developed in our previous study. This study aims to investigate the wear performance of UHMWPE-ALNs. In this study, wear test, mechanical test, differential scanning calorimetry (DSC) and contact angle test were applied to characterize the wear performance, mechanical behavior and physical properties of UHMWPE-ALNs. The effect of ALN on the wear performance of UHMWPE-ALNs was investigated by scanning electron microscope (SEM), back scattering electrons (BSE) and energy dispersive X-ray spectrum (EDX). The results of wear test showed that the friction coefficient and volumetric loss of UHMWPE-ALN 0.5 wt.% were comparable with those of UHMWPE. The result of SEM-BSE-EDX revealed that the wear debris detached easily from the ALN-agglomerated regions, which was mainly responsible for the decrease of wear resistance of UHMWPE-ALN 1.0 wt.%. The loaded ALN resulted in the increase of hydrophilicity of UHMWPE-ALNs. The decrease of toughness and crystallinity of UHMWPE-ALN 1.0 wt.% attributed to the non-uniform distribution of ALN. The UHMWPE-ALN 0.5 wt.%, in which no ALN agglomeration was observed, possessed approving mechanical properties and wear performance, might have potential clinical application to prevent the debris-induced osteolysis in prosthetic joints.     

MWNTs/UHMWPE复合材料的导电行为

采用溶液混合、超声波分散的方法,制备了多壁碳纳米管（MWNTs）/超高分子量聚乙烯（UHMWPE）复合材料,并对其电学性能进行了研究。结果表明,该种方法可以使MWNTs比较好地分散于UHMWPE基体中,复合材料均表现出明显的渗流行为;长径比大的L.MWNTs-60100具有较小的渗流阈值,并且具有较小的正温度系数（PT...     

不同结构UHMWPE纤维纬编针织复合材料压缩性能

针对高性能超高分子量聚乙烯（UHMWPE）纤维的特性,成功编织出纬平针、罗纹、畦编3种针织物。采用真空辅助树脂传递模塑成型（VARTM）技术,分别制备出6层纬平针、6层罗纹以及6层畦编织物复合材料板。对3种结构复合材料进行压缩试验,并比较分析了比压缩强度-应变曲线、比压缩能量-应变曲线、比压缩能量-应变拟合曲线,分析了压缩过程中的能量吸收情况及材料的破坏形式。结果表明:纬平针结构复合材料的比压缩强度和比压缩能量均最大,其次是罗纹,畦编最小;且3种结构复合材料的压缩破坏过程均不属于脆性破坏;由于材料表现出较好的柔韧性,试样的比压缩能量与压缩应变呈线性相关;相同结构复合材料纵、横向比压缩强度-应变曲线和比压缩能量-应变曲线几乎重合。基体沿增强结构呈分层现象的破坏和树脂的塑性变形是材料的主要破坏形式。      

Investigation of the ultradrawing properties of gel spun fibers of ultra‐high molecular weight polyethylene/carbon nanotube blends

The carbon nanotubes (CNTs) contents, ultrahigh‐molecular‐weight polyethylene (UHMWPE) concentrations and temperatures of UHMWPE, and CNTs added gel solutions exhibited significant influence on their rheological and spinning properties and the drawability of the corresponding UHMWPE/CNTs as‐prepared fibers. Tremendously high shear viscosities (ηs) of UHMWPE gel solutions were found as the temperatures reached 140°C, at which their ηs values approached the maximum. After adding CNTs, the ηs values of UHMWPE/CNTs gel solutions increase significantly and reach a maximum value as the CNTs contents increase up to a specific value. At each spinning temperature, the achievable draw ratios obtained for UHMWPE as‐prepared fibers prepared near the optimum concentration are significantly higher than those of UHMWPE as‐prepared fibers prepared at other concentrations. After addition of CNTs, the achievable draw ratios of UHMWPE/CNTs as‐prepared fibers prepared near the optimum concentration improve consistently and reach a maximum value as their CNTs contents increase up to an optimum value. To understand these interesting drawing properties of the UHMWPE and UHMWPE/CNTs as‐prepared fibers, the birefringence, thermal, morphological, and tensile properties of the as‐prepared and drawn fibers were investigated. Possible mechanisms accounting for these interesting properties are proposed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

超高分子量聚乙烯气辅挤出工艺探索

介绍了超高分子量聚乙烯(UHMWPE)的优异性能、熔体特性以及常用加工方法,并论述了UHMWPE气辅挤出新工艺及其装置,分析了UHMWPE气辅挤出成型的性能特点。     

超高摩尔质量聚乙烯熔体流动性能改性研究进展

介绍了超高摩尔质量聚乙烯(UHMWPE)的性能及成型方法;概述了近年来UHMWPE熔体流动性能改性技术所取得的新进展;分析了改性原理及工艺的优缺点;最后对流动改性技术作出了展望.认为利用笼型倍半硅氧烷(POSS)和聚乳酸(PLA)以及利用高效的分子解缠剂与HUWMPE熔融共混改性,并配合新型螺杆挤出机,可作为UHMWPE熔体流动性能改性研究的新方向.     

超高分子量聚乙烯棒材机筒成型法

介绍了一种能够实现超高分子量聚乙烯(UHMWPE)棒材连续挤出成型的新技术。该技术解决了纯UHMWPE棒材成型加工的技术难题。     

UHMWPE纤维的表面改性及其在网式阻车器中的应用

本文简要介绍了超高分子量聚乙烯(UHMWPE)纤维的性能,总结了超高分子量聚乙烯纤维等离子处理法、氧化处理法、电晕放电处理法、辐射引发表面接枝处理等多种表面处理方法,讨论了这些表面处理方法对纤维增强复合材料粘结性能和本体力学性能的影响,分析了这些方法的处理效果、处理工艺等对实现连续化、工业化可行性的影响,并介绍了由UHMWPE纤维为原料制成的特种纤维网片在网式阻车器这个反恐领域的特殊应用。