Influences of mullite fibers on mechanical and thermal properties of silica-based ceramic cores

Mullite fibers composite silica-based ceramic cores were successfully prepared by injection molding. The effects of mullite fibers on the mechanical and thermal properties of ceramic cores were investigated. The results indicated that the linear shrinkage was significantly decreased and the porosity was gradually increased with the increase of mullite fibers. In addition, the flexural strength for the room temperature and the simulated casting temperature of 1500°C was increased to a maximum value when the content of mullite fibers was about 1 wt.%, and then decreased with the increase of mullite fibers. The mullite fibers of 1 wt.% presented excellent mechanical properties with a linear shrinkage of .65%, a porosity of 6.96%, and a flexural strength of 17 MPa at room temperature and 34.83 MPa at the simulated casting temperature of 1500°C. Besides, the change in microstructure and properties in various contents of mullite fibers were analyzed.     

生物质能在炼铁领域应用的研究现状及展望

 在国家碳达峰和碳中和目标下,炼铁行业在改进生产技术的同时,开发可替代的新型能源以减少一次化石燃料的消耗,是实现其低碳发展的必由之路。生物质能作为一种清洁可再生能源,具有来源广泛、环境友好和碳中性等特点。天然生物质能挥发分含量高、易燃烧,而热解后的生物炭的理化性能与煤粉接近,将生物质能作为燃料和还原剂应用于炼铁生产,可以有效发挥其节能减排作用。在分析生物质能理化性能的基础上,系统阐述了生物质能在制备焦炭、高炉喷吹、烧结、球团工序中应用的研究现状。首先指出,生物质和煤粉的共热解技术是利用生物质混煤炼焦的关键。为了推进生物质焦炭在高炉冶炼中的应用,需要加强生物质焦炭对高炉软熔带透气透液性的影响研究。其次,生物质的热值、燃烧特征温度和燃烧率是影响生物质混煤喷吹效果的主要因素。提出开发生物质协同煤粉造气新技术可以拓宽高炉喷吹用生物质能的选择范围,并可生产优质富氢还原煤气用于高炉喷吹。第三,指出用适量的生物质能替代焦粉或煤粉进行铁矿粉烧结,可以保证烧结矿的质量,并产生显著的减排效果。在制备生物质含碳球团时,需要严格控制生物质的添加量,以获得高金属化率和适宜黏结性指数的球团。在今后的研究中应重点进行生物质的种类和添加量对烧结矿和球团矿质量的影响研究。最后,指出目前生物质能炼焦、高炉喷煤、烧结和球团中的应用还多处于基础研究阶段,建议今后应加快生物质能在炼铁各工序生产中的应用实践,以进一步评估生物质能在炼铁领域的使用效果和应用潜力。     

高性能纤维的弯曲疲劳断裂研究

在自制弯曲疲劳装置上 ,对 3种高强对位芳纶及超高相对分子质量聚乙烯纤维 (Dyneema SK65 )进行双面弯曲疲劳试验。结果表明 ,Twaron 2 0 0 0弯曲疲劳寿命的自然对数与预加应力、弯曲角度呈线性关系 ,Dyneema SK65弯曲疲劳寿命明显长于对位芳纶 ,Twaron 2 0 0 0 ,Kevlar 12 9相近 ,都比Kevlar 2 9略长 ;高强型对位芳纶的弯曲疲劳断裂断口芯层呈现出“毛笔头”或“拔丝形”原纤化分裂形态 ,超高相对分子质量聚乙烯纤维弯曲疲劳断裂断口有明显的脆性折断形态 ,无原纤出现。     

木质素液化研究进展

介绍了木质素的液化、液化产物的改良的方法及其研究进展,对将来研究发展方向以及目前面临的一些问题作了简要的叙述。     

Cellulose acetate reverse osmosis membranes: Optimization of the composition

Membranes based on cellulose acetate for reverse osmosis can possibly be applied to the so‐called salinity process of energy generation and water desalinization. The requirements for membranes for these two different applications are a relatively high water flux and low salt permeability. In this article, we present the optimization of the composition of such membranes. We started by producing membranes with a patented casting solution with the following composition: 45.77 wt % dioxane, 17.61 wt % acetone, and 8.45 wt % acetic acid (solvents); 14.09 wt % methanol (nonsolvent); and 7.04 wt % cellulose diacetate and 7.04 wt % cellulose triacetate. The membranes produced with this solution were analyzed comparatively, with the membranes obtained by the introduction of modifications to the following parameters: the solvent mix, the nonsolvent mix, the proportion of cellulose diacetate and cellulose triacetate in the casting solution, and the addition of reinforcing cellulose fibers. The results led us to conclude that the best membrane formulation had the following composition: 45.77 wt % dioxane, 17.61 wt % acetone, and 8.45 wt % acetic acid (solvents); 4.22 wt % cellulose triacetate and 9.86 wt % cellulose diacetate (polymers); 14.09 wt % methanol (nonsolvent); and 0.5 wt % cellulose fibers (with respect to the total polymer content). © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4052–4058, 2006     

Methane Transport Capacity of Rice Plants. II. Variations Among Different Rice Cultivars and Relationship with Morphological Characteristics

Of the total methane (CH4) emitted from a rice field during the growing season 60–90% is emitted through the rice plants. We determined the methane transport capacity (MTC) of rice plants at different physiological growth stages using an automatic measuring system under greenhouse conditions. A total of 12 cultivars (10 inbred varieties and 2 hybrids) were studied in sets of two experiments and was distinguished into three groups according to the patterns of MTC development. MTC is generally increasing from seedling stage to panicle initiation (PI), but differs in the development from PI to maturity. While the hybrid showed a gradual increase in MTC, the inbred cultivars showed either minor changes in MTC or a drastic decrease from flowering to maturity. Among tall cultivars, Dular showed the highest MTC, followed by B40; the lowest MTC was found in Intan. High-yielding dwarf cultivars showed MTC in the descending order of IR72 > IR52 > IR64 > PSBRc 20. New plant type cultivars showed very low MTC with IR65600 exhibiting the smallest MTC at PI, flowering, and maturity. Hybrids (Magat and APHR 2) showed the largest MTC that continued to increased with plant growth. The MTC patterns were attributed to growth parameters and the development of morphological characteristics of the aerenchyma. These results suggest that in tall, dwarf, and NPT cultivars, increase in root or aboveground biomass during initial growth determines a corresponding increase in MTC. Once aerenchyma has fully developed, further increase in plant biomass would not influence MTC. However, in the case of hybrids, a positive relationship of MTC with root + shoot biomass (r = 0.672, p 0.05) and a total plant biomass including grain (r = 0.849, p 0.01) indicate continuous development of aerenchyma with plant growth, resulting in enhanced MTC. In all cultivars, tiller number, but not height, was linearly related to MTC, indicating that the number of outlets/channels rather than plant size/biomass determines the transport of CH₄. These results clearly demonstrate that rice cultivars differ significantly in MTC. Therefore, the use of high-yielding cultivars with low MTC (for example, PSBRc 20, IR65598, and IR65600) could be an economically feasible, environmentally sound, and promising approach to mitigate CH₄ emissions from rice fields.     

Complete Elastic Tensor for Mullite (∼2.5Al2O3·SiO2) to High Temperatures Measured from Textured Fibers

Directionally solidified mullite fibers have been grown by the laser-heated, float-zone method from starting materials with a nominal composition of 3Al₂O₃·2SiO₂. The fibers used in this study have large single-crystal regions with composition 2.5Al₂O₃·SiO₂ and (001) fiber axis orientation. The complete elastic tensor of these samples has been determined by Brillouin spectroscopy at room temperature and elevated temperatures up to 1200°C. Isotropic moduli (bulk, shear, and Young's) have been calculated using the Voigt–Reuss–Hill averaging scheme. The room-temperature values obtained are K _VRH= 173.5 ± 6.9 GPa, G _VRH= 88.0 ± 3.5 GPa, E _VRH= 225.9 ± 9.0 GPa. All moduli show gradual, linear decreases with temperature. The temperature derivatives obtained for the equivalent, isotropic moduli are d K _VRH/d T =−17.5 ± 2.5 MPa/°C, d G _VRH/d T =−8.8 ± 1.4 MPa/°C, d E _VRH/d T =−22.6 ± 2.8 MPa/°C. Substantial differences between bulk properties calculated from the single–crystal measurements in this study and the properties reported in the literature for polycrystalline sintered mullite are identified, indicating the importance of factors such as microstructure, intergranular phases, and composition to the elasticity of mullite ceramics.     

Long‐term water uptake behavior of natural fiber/polypropylene composites

Composites of different natural fibers and polypropylene were prepared and their long‐term water absorption behaviors were studied. Wood flour, rice hulls, newsprint fibers, and kenaf fibers (at 25 and 50% by weight contents) were mixed with polypropylene and 1 and 2% compatibilizer, respectively. Water absorption tests were carried out on injection‐molded specimens at room temperature for 5 weeks. Measurements were made every week and water absorption was calculated. Water diffusion coefficients were also calculated by evaluating the water absorption isotherms. Results indicated a significant difference among different natural fibers, with kenaf fibers and newsprint fibers exhibiting the highest and wood flour and rice hulls the lowest water absorption values, respectively. The difference between 25 and 50% fiber contents for all composite formulations increased at longer immersion times. Water diffusion coefficients of the composites were found to be about 3 orders of magnitude higher than that of pure PP. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

生物质转化的共性问题研究——生物质科学与工程学的建立与发展

生物质资源的高值转化是研究热点。由于现有的生物质利用技术存在的技术单一,缺乏系统性理论指导等问题,导致原料利用率低,经济效益差,难以实现工业化生产,迫切需要建立新的理论体系。通过深入分析生物质转化过程中的共性问题,在综合多学科知识的基础上,提出了生物质科学与工程学这一理念,从生物质原料工程学,生物质转化过程工程学和生物质产品工程学三方面对生物质利用技术进行了全面、系统的研究,为生物质类可再生资源的高值化利用提供了新的研究思路。     

Biomass pyrolysis in a circulating fluid bed reactor for the production of fuels and chemicals

An approach for biomass flash pyrolysis in a circulating fluid bed (CFB) reactor with continuous solids regeneration is described in this study. The unit is capable of performing conventional and catalytic biomass pyrolysis with the proper solid selection. The production of improved quality liquid products in a direct step through catalytic pyrolysis is investigated in this work. Both conventional and catalytic biomass pyrolysis can be effectively performed in this CFB unit. Flash pyrolysis conditions were achieved and liquid product yields of ∼70 wt% (on biomass feed) were obtained. The effect of specific operating variables including the type of inorganic solid material and the solid/biomass ratio was established on the final liquid product quality and yield. Solid materials considered included silica sand, a commercial fluid catalytic cracking catalyst and a ZSM-5 additive. Catalytic biomass pyrolysis generally leads to the production of additional water, coke and gases compared to conventional pyrolysis. However, the obtained liquid product quality and composition is improved.