The application of thermal sprayed coatings for pig iron ingot molds

Molds made of gray cast iron for casting pig iron ingots are subjected to severe temperature fluctuations. The main life- limiting factor for mold damage is the formation of surface cracks arising from thermal fa-tigue. Various flame and plasma sprayed coatings were investigated to extend the life of these molds. Coating materials studied include plasma sprayed ceramic coatings with bond coats as well as flame sprayed oxidation- resistant alloy powders. The results of cyclic furnace tests from room temperature to 1100 °C in air, simulating the thermal cycle in casting, indicated that failure occurred along the interface between the bond coat and the gray iron substrate because of iron oxidation, and not at the interface between the ceramic top coat-ing and the bond coating for a superalloy substrate. The field test results indicated that plasma sprayed alumina coatings with 200 μm top coating thickness are the most promising materials for pig iron casting.     

High-temperature oxidation of aluminum electroplated Fe-Mn alloys

Austenitic Mn-Al alloys (20–32 W/O Mn, 7–10 Al, 2–3 Si, 1C) were found to have satisfactory oxidation resistance up to 950°C under isothermal conditions in air. Surface enrichment of aluminum is a necessary condition for obtaining an almost pure alumina scale for uses at higher temperatures. Four different Mn-steels were Al-coated by the Capuano electroplating process. In all the steels there was an increase in the hot-oxidation resistance. The best results were obtained with steels containing both Al and Si, and this for temperatures up to 1100°C. No spalling was noticed during rapid cooling of the test pieces. Silicon was found to act as a diffusion barrier to outward iron diffusion. It appears that there is formation of a pure, thin film of alumina from the matrix which interacts with the aluminum diffusing from the superimposed, coating for the formation of good bonds.     

涂层的感应重熔工艺

本采用磁性测试、差热分析、扫描电镜、Ｘ射线衍射等现代化测试手段，对国产自熔合金粉末Ｆｅ６０和Ｎｉ６０喷涂层的感应重熔工艺性进行了大量试验研究，得出试验采用的自熔合金粉末是顺磁性材料，喷涂层的磁性质是影响感应重熔工艺性的关键因素的结论，提出涂层感应重熔工艺性取决于试件上温度场分布，而试件上温度场分布主要取决于涂层材料磁性质的观点。     

舰船防腐涂料与涂装

根据舰船各部位的具体使用要求,确定了常用舰船配套体系和涂装方案,阐述了舰船涂料的主要发展趋势是向着高性能、易施工、经济、节能和环保的方向发展。     

高辐射耐热涂层的研制

阐述了一种具有高辐射和耐高温性能的涂层，它可用于铁路的红外轴温探测系统，以提高该系统红外线(红外热量)的辅出度。介绍了涂层的制备工艺及其指标数据的测定原理及方法，分析了影响涂层耐热性及热辐射性能的众多因素。     

环保型木器涂料

介绍水性和紫外光固化两类环保型木器涂料及其研究进展。水性木器涂料主要为丙烯酸酯与聚氨酯两大类，其研究进展集中表现为乳液改性，包括自交联、共混共聚、微乳液等；紫外光固化木器涂料包括其光固化树脂、活性稀释剂和光引发剂的功能及进展；指出研究新型乳液以提高水性木器涂料涂膜的表面性能，开发新型原材料以降低紫外光固化木器涂料的成本、扩大适应范围将成为今后环保型木器涂料的研究重点。     

N-羟甲基丙烯酰胺对纸张涂层剂性能的影响

研究了 N-羟甲基丙烯酰胺 ( NMA)对 VAc-BA-NMA三元共聚物乳液用作纸张涂层剂性能的影响。     

硅丙涂料的现状及发展趋势

介绍了硅丙涂料在国内外市场的生产及需求现状,指出了硅丙涂料产品的发展方向。     

Low-Thermal-Conductivity Rare-Earth Zirconates for Potential Thermal-Barrier-Coating Applications

Rare-earth zirconates have been identified as a class of low-thermal-conductivity ceramics for possible use in thermal barrier coatings (TBCs) for gas-turbine engine applications. To document and compare the thermal conductivities of important rare-earth zirconates, we have measured the thermal conductivities of the following hot-pressed ceramics: (i) Gd₂Zr₂O₇ (pyrochlore phase), (ii) Gd₂Zr₂O₇ (fluorite phase), (iii) Gd_2.58Zr_1.57O₇ (fluorite phase), (iv) Nd₂Zr₂O₇ (pyrochlore phase), and (v) Sm₂Zr₂O₇ (pyrochlore phase). We have also measured the thermal conductivity of pressureless-sintered 7 wt% yttria-stabilized zirconia (7YSZ)—the commonly used composition in current TBCs. All rare-earth zirconates investigated here showed nearly identical thermal conductivities, all of which were ∼30% lower than the thermal conductivity of 7YSZ in the temperature range 25°–700°C. This finding is discussed qualitatively with reference to thermal-conductivity theory.     

超长余辉蓄能发光涂料的制备

通过选用透明度高、太阳能吸收率高的丙烯酸树脂和高亮度、长余辉时间的镝和铕稀土离子共掺杂的稀土硅酸盐光致发光粉末材料aCaO·bZnO·cBaO·dMgO·nSiO2:Eu,Dy,制备出了具有较强的蓄光能力和较长发光时间的夜光涂料,并论述了其制备方法和特性。