无铅钎料的研究现状及进展

从环保概念出发,介绍了使用无铅钎料的必要性;综述了近几年国内外无铅钎料的研究现状;分析了无铅钎料研究必须解决的几个关键问题,并提出了解决这些问题的思路和建议。     

Observations on the role of oxide scales in high-temperature erosion-corrosion of alloys

The results are presented of exposure to a controlled high-temperature erosive gas stream of a series of alloys, which were selected to represent the range of microstructures and mechanical properties available in commercial high-temperature alloys. Analysis of the kinetic and morphological data suggested that the high-temperature oxidation behavior of a given alloy plays a very important role in determining its erosion-corrosion behavior under the conditions studied. In terms of relative behavior, alloys which are weak but ductile at temperature, and which form tenacious oxide scales, exhibited the highest resistance to high-temperature erosion-corrosion. Simple models were developed to describe the expected interaction between high-temperature oxidation and erosion.     

Cr3Si／Crl3Ni5Si2金属间化合物合金组织与高温滑动磨损性能的研究

利用水冷铜模激光熔炼炉制得了由初生枝晶Cr3Si和枝晶间Cr3Si／Crl3Ni5Si2共晶组成的金属间化合物合金。利用OM，SEM，TEM，EDS和XRD分析了该金属间化合物的显微组织，在400℃，500℃和600℃条件下测试了其耐磨性能。结果表明，由于Cr3Si和Crl3NisSi2硬度高、原子键合力强、组织细小、均匀，在高温滑动磨损条件下具有优良的耐磨性能。     

Shear strength and aging characteristics of 63Sn−37Pb solder bumps with various solder ball and pad sizes

The shear strength and aging characteristics of 63Sn–37Pb solder bumps were characterized with variation in solder ball and UBM pad sizes. The shear strength increased with shorter effective crack size,a _effs which was determined with the solder ball and pad sizes. The shear strength of the solder bumps on Au/Ni/Cu and Ni/Cu did not change significantly with reflow time. Substantial decrease in the shear strength occurred for the solder bumps formed on Au/Ni/Cu with aging treatment, and the shear strength after aging was also related to the bump shape which was determined with the solder ball and pad sizes.     

High-temperature corrosion and creep of Ni-Cr-Fe alloys in carburizing and oxidizing environments

The carburization of NiCr 32 20 and NiCrSi 60 16 has been studied in CH₄-H₂ mixtures in the temperature range 900–1100°C. The methods included thermogravimetric measurements and studies on reacted specimens by X-ray diffraction, metallographic, and chemical analysis. Upon carburization internal carbides M₇C₃ and M₂₃C₆ are formed (M=mainly Cr); the rate of carburization is determined by carbon diffusion in the Fe-Ni matrix with carbide precipitations. The effect of the alloying elements Ni and Si on the carburization resistance of austenitic alloys is explained. By the same methods the oxidation and carburization in CO-H₂O-H₂ mixtures have been studied. The important role of a stable chromium oxide layer for the carburization resistance was confirmed. Creep tests at 1000°C in a CO-H₂O-H₂ atmosphere where Cr₂O₃ is stable showed carburization occurring through cracks in the oxide layer. At high strain rates premature failure occurs by carburization, which is followed by internal oxidation and formation of cracks, voids, and holes.     

Creep-induced local lattice parameter changes in a monocrystalline nickel-base superalloy

The γ-γ lattice mismatch of specimens of the monocrystalline nickel-base superalloy SRR 99 has been measured by a high-resolution X-ray diffraction technique for the undeformed state and after high-tem-perature creep deformation. During creep deformation beyond the minimum creep rate (total strain =0.5%), the lattice mismatches, measured in and perpendicular to the [001] stress axis, respectively, un-dergo changes in opposite directions. This reflects the buildup of a complex deformation-induced triaxial state of internal stress in the phases y and γ. The overall resolved shear stresses that act in γ and y due to the combined action of the external and internal stresses are estimated, and the conditions under which cutting of the γ phase by dislocations should occur are discussed.     

Interaction between erosion and high-temperature corrosion of metals: The erosion-affected oxidation regime

The combined erosion-oxidation of nickel, cobalt, and the oxides of these metals have been studied at 780°C in air to examine two regimes of interactionnamely, a regime of erosion-enhanced oxidation during which an oxide scale of constant thickness covers metal specimens, and a regime of oxidation-affected erosion that is characterized by a composite surface layer of metal, oxide, and erodent. In the case of cobalt, these two regimes have been documented and the transition from one regime to another described. For the range of conditions examined, only the oxidation-affected erosion regime was observed for nickel due to its lower oxidation rate compared to cobalt.     

ZrB2-SiC基超高温陶瓷（UHTCs）的反应烧结及SHS粉体制备

用普通反应热压方法（RHP）和反应放电等离子体方法（R-SPS）原位反应制备了ZrB2-SiC，ZrB2-SiC—ZrC，ZrB2-SiC-ZrN，以及ZrB2-SiC-AIN4种复合材料。从密度，物相以及显微结构等方面比较了两种烧结方式之间的差别，对于升温速度较慢的普通热压方法，反应分步进行，显微结构不均匀；对于升温速度快的放电等离子体烧结，原料间的自蔓延反应被点着，反应速度快，显微结构均匀。同时以红外灯的热量为点火源，引发了Zr，Si及B4C间在空气气氛下的自蔓延反应，制备了较纯及粒径约为1μm的活性粉体。     

金属间化合物TiAl(W,Si,B)合金的组织稳定性及其蠕变性能

Ti-45Al-2W-0.5Si-0.5B(ABB-23)铸造合金在800和900℃长期时效过程中发生组织失稳，包括α2板条断裂和合并，α2相转变为B2相，针状B2相球化和长大，γ等轴晶的生成以及片层间距的增加。ABB－23合金的热稳定性优于无B的ABB－2合金，表明添加B有利于提高合金的热稳定性。ABB－23合金在700－800℃范围内的抗蠕变能力超过同比密度的抗热腐蚀高温合金IN738LC，具有优异的高温蠕变性能。此外，还对比了ABB－23合金与其他几种TiAl基合金的高温蠕变性能。