Semi-solid slurry preparation and rolling of 1Cr18Ni9Ti stainless steel

The preparation and rolling of the semi-solid slurry 1Cr18Ni9Ti stainless steel were researched. The experimental results show that when stirred for 2-3 min under the given test condition, the semi-solid slurry with about 50%-60% (volume fraction) solid and the spherical primary austenitic grains in the size of 100-200μm can be obtained, and it is easy to be discharged from the bottom little hole of the stirring chamber. The semi-solid slurry of 1Cr18Ni9Ti stainless steel can be rolled into the given plate successfully. However, the solid phase and liquid phase are easily separated in the rolling process, so that the solid primary austenitic grains are concentrated in the center and the liquid phase is near the edge of the rolled plate. The strengths of the plate rolled in the semi-solid state are higher than that of the traditionally repeated hot-rolled plate of 1Cr18Ni9Ti stainless steel.     

半固态铸造技术研究的进展

半固态铸造是一种新的材料成形技术 ,采用半固态铸造技术成形可以实现产品的低成本、高产出及高质量。本文着重介绍了半固态铸造合金的坯料制备和成形方法 ,同时分析了搅拌速度和金属液冷却速度对一次相的影响 ,还对半固态合金微观组织的形成和演化以及充型过程数值模拟等进行了分析 ,提出了发展半固态铸造技术值得重视的问题     

Simulation study on horizontal continuous casting process of copper hollow billet under rotating electromagnetic stirring Part 1—model description and primary results

In this paper, a comprehensive three-dimensional mathematical model is built to investigate the effect of rotating electromagnetic stirring on solidification process of copper hollow billet during horizontal continuous casting. The finite element package ANSYS and the commercial finite volume package FLUENT are employed for simulating electromagnetic field and thermal flow field respectively. The Lorenz force and Joule heat are transferred between them with a special data communication method. The model involves the solution of Maxwell equations, Navier—Stokes equations and energy equation for the turbulence characteristics κ and ?. The measured magnetic flux density is used for validating the proposed model. The simulated results show that rotating electromagnetic stirring causes a swirling motion in the hollow billet and makes the temperature field uniform. In the present study, the temperature gradient decreases from 748 to 196 K m^?1, and the sump depth is reduced from 48·8 to 29·0 mm.     

三轴搅拌桩在基坑围护中的应用

本文结合佛山新城 CBD 项目三轴搅拌桩在基坑围护中作为止水帷幕的应用，阐述了三轴搅拌桩的施工工艺、技术要点及质量控制措施。结果表明，现场开挖至基坑底部，无明显漏水现象，止水效果良好。     

Controlling Nozzle Clogging by Secondary Steelmaking Without Reheating

Ever since continuous casting was introduced, nozzle clogging has been a recurring subject of metallurgical research and publications. Nozzle clogging is caused by the deposition of non‐metallic inclusions – on the casting equipment – which are solid at the temperature of casting. Calcium treatment already represents a possible solution to eliminate this phenomenon, but there are special steel grades which do not allow its application either because they are price sensitive or for certain other reasons.³ Cleaning the steel melt by agitation is an alternative solution, but it has time constraints due to the cooling of the melt. Over extensive cooling can be prevented by heating the melt (in ladle), but its introduction and operational costs per heat are often too high for an individual steelmaking plant to afford. The goal of our research is to find metallurgical solution to reduce the rate of nozzle clogging in plants which do not possess a ladle furnace and the time devoted to treatment or the price of the product do not allow Ca‐treatment to be applied.     

Physical modeling and numerical simulation of electromagnetic stirring in a slab continuous casting mold

Through physical modeling and numerical simulation,the flow field in a slab continuous casting mold with electromagnetic stirring is measured under different casting parameters and stirring currents. To qualitatively evaluate the flow field in the mold,two indexes,i. e.,mold flux entrapment and velocity uniformity,are proposed.Based on these two indexes,some optimized stirring parameters under different casting conditions can be determined.     

Effect of permanent magnet stirring on internal quality of steel

Permanent magnet stirring (PMS) featuring low power dissipation and high-intensity magnetic field was investigated as a means of decreasing internal solidification defects. In this study, the magnetic Taylor number (Ta) was used to quantify the melt ?ow. Initial research of PMS involved a laboratory study of the solidification of Sn–20 wt-% Pb alloy. An industrial plant trial with continuously cast tire cord steel confirmed that PMS, in accord with the laboratory findings, produced an improvement in central cavities in the cast product. Moreover, it was established that PMS is an alternative method for reducing carbon macrosegregation in tire cord steel billets with different section sizes. It was also found that PMS (Ta?=?8.97?×?10⁷) was more effective for improving central carbon macrosegregation of tire cord steel than electromagnetic stirring (Ta?=?6.33?×?10⁷) due to the larger Ta related to the driven-flow intensity of the residual melt.     

改善40Mn2钢低倍质量的实践

介绍了40Mn2钢的特性及用途。结合石钢3#连铸机设备的实际情况,分析了导致40Mn2铸坯低倍内裂的原因。通过优化电磁搅拌参数和振动参数,基本消除了40Mn2钢材低倍内裂的缺陷问题,为连铸设备出现变化时如何保证生产提供了思路。     

搅拌热在苯甲酸发热量测试中的影响研究

为研究搅拌热在苯甲酸发热量测试中的影响,通过理论推导,得出搅拌热影响量近似计算公式,并进行了实例验证。研究表明,搅拌热发热量测试结果的影响与搅拌热、主期时间、试样质量相关。当搅拌热不参与计算时,表现出试样质量小则发热量偏高,试样质量大则发热量偏低。而当搅拌热参与计算时,得出的发热量测试结果无此明显现象。因此,搅拌热作为附加热参与计算有利于提高发热量测试结果的精密度和准确度。