提高陶瓷刀具在干切削加工中性能的方法

陶瓷刀具具有优良的切削性能.本文论述了陶瓷刀具的特点和切削性能,提出了提高陶瓷刀具性能的几种途径,对陶瓷刀具在干切削中的应用进行了分析.     

Life time dependency on the pre-coating treatment of a thermal barrier coating under thermal cycling

A thermal barrier coating system consisting of the single crystalline Ni-based superalloy CMSX 4, a Pt aluminide bond coat and an EB-PVD processed ceramic top coat was thermally cycled in order to study the influence of three different treatments prior the deposition of the ceramic top coat. Besides the standard treatment, one type of treatment was annealing in vacuum, while the other was annealing in an O containing ArH atmosphere; in both cases for 4 h at 1080 °C.Compared to the standard treatment, annealing in vacuum almost doubled and annealing in ArH atmosphere almost tripled the cyclic life time of the ceramic coating. The improvement was related to the creation of a defined alumina scale before and during TBC deposition.     

Bioinspired Nacre‐Like Ceramic with Nickel Inclusions Fabricated by Electroless Plating and Spark Plasma Sintering

Hybrid composites of layered brittle‐ductile constituents assembled in a brick‐and‐mortar architecture are promising for applications requiring high strength and toughness. Mostly, polymer mortars have been considered as the ductile layer in brick‐and‐mortar composites. However, low stiffness of polymers does not efficiently transfer the shear between hard ceramic bricks. Theoretical models point to metals as a more efficient mortar layer. However, infiltration of metals into ceramic scaffold is non‐trivial, given the low wetting between metals and ceramics. The authors report on an alternative approach to fabricate brick‐and‐mortar ceramic‐metal composites by using electroless plating of nickel (Ni) on alumina micro‐platelets, in which Ni‐coated micro‐platelets are subsequently aligned by a magnetic field, taking advantage of ferromagnetic properties of Ni. The assembled Ni‐coated ceramic scaffold is then sintered using spark plasma sintering (SPS) to locally create Ni mortar layers between ceramic platelets, as well as to sinter the ceramic micro‐platelets. The authors report on materials and mechanical properties of the fabricated composite. The results show that this approach is promising toward development of bioinspired ceramic‐metal composites.

     

Effect of nozzle type on pulse-jet cleaning performance of ceramic filter tube

The dust-cleaning efficiency of the ceramic filter tube is the key factor to determine the long-term stable operation of the dust removal system, and the type of nozzle significantly influences the performance. In this study, four types of nozzles (injection hole, sudden enlargement nozzle, tubular nozzle, and induction nozzle) are used to conduct comparative experimental study on the dust-cleaning effect of the ceramic filter tube. Using the schlieren technique find that the tubular and induction nozzles can improve the deviation angle of pulse-jet airflow. The injection parameters were set as an injection pressure of 200 kPa, an injection distance of 120 mm and a pulse width of 80 ms in the experiment. Using the sidewall pressure measurement system indicates that the integrated pressure of the sudden enlargement nozzle is the largest, but the uniformity is poor. The comprehensive pressure of the sudden enlargement nozzle is increased by 64.86 %, and the non-uniformity is reduced by 28.62 % compared with those of the induction nozzle. Using the visualization filtration cycle test system implies that the degree of damage and stripping state of the dust layer are directly proportional to the sidewall pressure. Moreover, it is found that the residual pressure drop changes exponentially with the dust removal quality under different nozzle types. These conclusions can help explain the mechanism of dust stripping and provide a basis for the selection of nozzles.     

陶瓷刀具模糊可靠性及其与刀具材料力学性能的关系

基于模糊数学和可靠性数学的基本理论 ,阐述了刀具模糊可靠性的基本概念和评价方法 ,并进一步应用于陶瓷刀具研究领域 ,建立了陶瓷刀具模糊可靠性与刀具材料力学性能的关系 ,从而使得不做或少做切削实验就能评价陶瓷刀具可靠性的设想成为可能     

涂层对CVD法SiC纤维拉伸断裂行为的影响

针对SiC纤维的表面缺陷引起的低强度断裂问题,采用CVD技术对SiC纤维进行了C涂层.利用了XRD和SEM分别对无C涂层SiC纤维和C涂层SiC纤维的晶体结构和表面形貌进行了表征,对比了其抗拉强度.结果表明SiC由-SiC晶体组成,在(111)晶面方向上择优生长.涂C后SiC纤维表面光滑致密,表面缺陷较少,有效地降低了表面缺陷深度a值;涂C后SiC纤维的拉伸强度比无C涂层的抗拉强度增加了620MPa.因此,C涂层可以降低SiC纤维的表面缺陷,从而使SiC纤维的抗拉强度增加到2870MPa.     

铬、钴、铁用作彩色渗花砖发色元素的研究

用晶体体场理论讨论了铬、钴、铁作为陶瓷发色元素的呈色机理，并对彩色渗花液在砖坯上的渗入过程及物理化学原理进行了研究，分析了影响发色剂呈色的主要因素。     

附加湍流器强化陶瓷膜微滤过程的研究

通过在管式陶瓷膜内设置不同结构形式的湍流器，试验和比较了不同主体流速和膜滤压差等工艺条件下的膜滤速率及能耗，分析了湍流器所产生的强化膜滤过程的效果以及试验条件下的一般规律。     

连续纤维补强陶瓷复合材料

本文论述了连续纤维补强陶瓷复合材料的性能、结构、特点、种类及主要制备方法,提出了这类材料亟待解决的问题     

氧化铟对ZnO压敏陶瓷压敏特性及微观结构的影响

用粘度为0．1～0．3mm的氧化锌粉末为原料，制得了氧化锌压敏陶瓷片，研究了In_2O_3掺杂对其压敏特性和微观结构的影响、结果表明：这种氧化锌粉末具有很高的烧结活性，适合作低压压敏电阻器。当烧结温度一定（1240℃）时。阀值电压Vc随着In_2O_3含量的增高而增加，其原自是由于In_2O_3含量的增加，在高温时烧结体内In_2O_3的分解量增加，从而使烧结体中的孔隙率增加。导电性降低。