设计院一定要拥有技术开发技术

阐述了设计院拥有技术和开发技术的重要性及获取技术的途径，并详细介绍了设计人员能够开展的技术开发工作。     

正交试验法在PAN原丝纺丝工艺中的应用

利用正交设计方法确定了PAN湿法纺丝过程中影响原丝性能最主要的因素。结果表明 :以计量泵转速、凝固浴温度、负拉伸以及蒸汽拉伸倍数作为考察对象 ,影响原丝性能的最显著因素是蒸汽拉伸倍数 ,其次是负拉伸。以负拉伸、第二拉伸、第三拉伸以及蒸汽拉伸的倍数作为考察对象 ,影响原丝性能最显著的是蒸汽拉伸倍数 ,负拉伸几乎没有影响。利用正交实验结果 ,适当调节蒸汽拉伸倍数 ,制得强度为 6.5～ 7.0cN/dtex ,线密度为 1.1～ 1.3dtex的原丝     

铁道罐车控制系统结构及主要元件的改造意义

本文论述铁道罐车控制系统结构及紧急切断阀(气相)与内置全启式弹簧安全阀并联组合设计结构的改造意义。     

含活性硅氧烷型大分子改性剂BA-MMA-VTES的合成与表征

针对弱极性天然/丁苯橡胶复合体系,从分子设计的角度出发,选择乙烯基三乙氧基硅氧烷(VTES)、丙烯酸丁酯(BA)、甲基丙烯酸甲酯(MMA)为单体,通过自由基溶液聚合并优化了反应条件:在85℃和115℃分别加入两种不同量的引发剂BPO和DCP,均保温反应2h,合成了三元共聚物BA-MMA-VTES大分子表面改性剂,用于纳米碳化硅、氮化硅陶瓷粉体的表面改性。采用FTIR、NMR、GPC、DSC、TGA等对所合成的三元共聚物的结构、性质和数均相对分子质量进行了分析和表征。通过FTIR、NMR测试结果,证实了BA-MMA-VTES三元共聚物的结构;通过GPC测试,证明BA-MMA-VTES三元共聚物的数均相对分子质量控制在3000～10000;DSC显示合成的大分子只有一个Tg,在3.3℃左右,表明它是无规共聚物,柔性适中;TGA显示三元共聚物主要热分解区间在280～500℃,热稳定性良好。     

Input design for guaranteed fault diagnosis using zonotopes

An input design method is presented for guaranteeing the diagnosability of faults from the outputs of a system. Faults are modeled by discrete switches between linear models with bounded disturbances and measurement errors. Zonotopes are used to efficiently characterize the set of inputs that are guaranteed to lead to outputs that are consistent with at most one fault scenario. Provided that this set is nonempty, an element is then chosen that is minimally harmful with respect to other control objectives. This approach leads to a nonconvex optimization problem, but is shown to be equivalent to a mixed-integer quadratic program that can be solved efficiently. Methods are given for reducing the complexity of this program, including an observer-based method that drastically reduces the number of binary variables when many sampling times are required for diagnosis.     

Automated procedure to determine the thermodynamic stability of a material and the range of chemical potentials necessary for its formation relative to competing phases and compounds

We present a simple and fast algorithm to test the thermodynamic stability and determine the necessary chemical environment for the production of a multiternary material, relative to competing phases and compounds formed from the constituent elements. If the material is found to be stable, the region of stability, in terms of the constituent elemental chemical potentials, is determined from the intersection points of hypersurfaces in an (n−1)$(n-1)$-dimensional chemical potential space, where n$n$ is the number of atomic species in the material. The input required is the free energy of formation of the material itself, and that of all competing phases. Output consists of the result of the test of stability, the intersection points in the chemical potential space and the competing phase to which they relate, and, for two- and three-dimensional spaces, a file which may be used for visualization of the stability region. We specify the use of the program by applying it both to a ternary system and to a quaternary system. The algorithm automates essential analysis of the thermodynamic stability of a material. This analysis consists of a process which is lengthy for ternary materials, and becomes much more complicated when studying materials of four or more constituent elements, which have become of increased interest in recent years for technological applications such as energy harvesting and optoelectronics. The algorithm will therefore be of great benefit to the theoretical and computational study of such materials.     

Good ergonomics and team diversity reduce absenteeism and errors in car manufacturing

Prior research suggests that ergonomics work design and mixed teams (in age and gender) may compensate declines in certain abilities of ageing employees. This study investigates simultaneous effects of both team level factors on absenteeism and performance (error rates) over one year in a sample of 56 car assembly teams (N = 623). Results show that age was related to prolonged absenteeism and more mistakes in work planning, but not to overall performance. In comparison, high-physical workload was strongly associated with longer absenteeism and increased error rates. Furthermore, controlling for physical workload, age diversity was related to shorter absenteeism, and the presence of females in the team was associated with shorter absenteeism and better performance. In summary, this study suggests that both ergonomics work design and mixed team composition may compensate age-related productivity risks in manufacturing by maintaining the work ability of older employees and improving job quality.     

UCC项目总承包工程建设的过程管理

由成都建筑材料工业设计研究院有限公司(简称成都院)和中国建材装备有限公司组成联合体总承包的UCC 10 000 t/d熟料水泥生产线,成都院负责提供合同范围内所有的工程设计、核心技术及核心设备、现场管理、人员培训、生产线达标考核,并具体负责实施和完成所有的土建及安装工程。在总承包工程建设的过程管理中,成都院以设计为灵魂,贯彻了"工艺流程顺畅,总图布局合理,系统配置先进可靠,合理节省投资"的设计理念;成都院克服了要求高、工期短、气候条件恶劣、国外施工人员管理难度大、功效低等重重困难,按时、保质保量、安全地完成了土建、安装、调试和试车任务;2007年4月26日,该生产线一次性通过业主的达标考核。我们的经验是:(1)有专业设计院全面介入的工程总承包是项目顺利进行的可靠保证;(2)参与建设的相关单位要相互信任、相互配合、目标一致;(3)工程建设管理科学化、人性化很重要。该项目的成功建设,使成都院总包工程建设的过程管理更加正规化、合理化和科学化。     

边坡可靠性分析的非线性有限元正交设计算法

非线性有限元正交设计算法，是借助于回归分析，用正交多项式拟合各岩石力学特性参数与各单元滑移面及岩体整体滑动安全余量间的函数关系，以评判边坡工程的可靠性。该法较蒙特卡罗法精度高，能满足工程计算的精度要求，且方法简单、计算时间少，不需改变有限元法的有关方程和计算程序，易为人们接受。     

多点多板多分型面注塑模具的简化设计

应用锁扣装置、组合拉杆结构，减少导柱数量，简化了多点多板多分型面注塑模具的设计。