添加碳纳米管对选区激光熔化AlSi10Mg合金缺陷的影响

利用选区激光熔化成形技术制备了纯AlSi10Mg合金及碳纳米管(carbon nanotubes,CNTs)-AlSi10Mg复合材料。当添加CNTs含量为0.05%(质量分数)时具有一定增强效果,但随着CNTs添加量增大,复合材料性能却因为缺陷的增加而明显下降。木实验利用纳米CT技术对纯合金及CNTs(0.5%)-AlSi10Mg复合材料进行缺陷的三维重构。结果表明,添加0.5%的CNTs后,成形缺陷体积所占比例由12%增加至46%;气孔型缺陷数量明显增加,并且等效直径相对较大。CNTs在粉体中的团聚及对气体的吸附作用是两种类型缺陷增加的根本原因。     

射频超导腔用高纯铌材制备

采用高真空电子束炉不少于3次熔炼的方式制备了大规格高纯铌铸锭。高纯铌铸锭的纯度达到99.99%,剩余电阻率比值(residual resistivity ratio,RRR)稳定地大于300,满足了射频超导腔用高纯铌材料的要求。高纯铌铸锭的RRR值主要受H、N、O、C等间隙元素的影响,随着熔炼次数的增加,气体元素可有效去除,RRR值也稳步增长。高纯铌化学元素的检测精度不能完全与RRR值对应,应结合两参数来评价高纯铌铸锭的品质。     

石墨烯增强钛基复合材料制备工艺与性能研究

以多层石墨烯为增强体,通过熔炼锻造(MF)和粉末冶金(PM) 2种工艺分别制备出规格为Φ10 mm的石墨烯增强钛基复合材料棒材。石墨烯在凝固过程中以TiC枝晶形态析出,变形后呈细小颗粒,其中Ti和C原子比约为2∶1。石墨烯和球形钛粉经过机械合金化和变形加工,在基体中反应形成薄片层。MF工艺对应的棒材拉伸强度可达476 MPa,延伸率保持在28%; PM工艺对应的棒材拉伸强度可达487 MPa,延伸率保持在30%。PM工艺可形成尺寸较小的薄片状石墨烯增强体,强化作用提升,同时塑性没有显著下降。     

Study of melting and crystallization behavior of polyacrylonitrile using ultrafast differential scanning calorimetry

The thermal behavior of polyacrylonitrile (PAN) has been investigated using X-ray diffraction, differential scanning calorimetry (DSC), and ultrafast DSC. In conventional DSC, it is difficult to prevent the concurrent occurrence of the exothermic reactions of PAN with melting. However, in the ultrafast DSC curve, the exothermic peak due to these reactions disappears over the temperature range 0–400 °C at heating rates above 250 °C s⁻¹. Alternatively, the glass transition and the melting of PAN are observed over the temperature range 109–129 °C and 335–362 °C, respectively. Moreover, upon cooling from the molten state at a rate of −7500 °C s⁻¹, PAN crystallization is observed at 204 °C. These findings were observed repeatedly during heating and cooling measurements. From the extrapolation analysis, the zero-entropy-production melting temperature of PAN is found to lie in the temperature range 320–350 °C. Finally, the equilibrium melting temperature of PAN is estimated to be ca. 465 °C.     

Osmotic dehydration pretreatment for improving the quality attributes of frozen mango: effects of different osmotic solutes and concentrations on the samples

The effect of osmotic dehydration pretreatment on the quality attributes (e.g. colour, hardness, drip loss, vitamin C content and pH) of frozen mango cuboids in different osmotic solutions (sucrose, glucose and maltose) and concentrations (30, 45 and 60% (wt/wt)) was investigated. Results revealed that melting temperature of mango cuboids was affected by both solute type and solid mass fraction. In addition, the dehydrofrozen samples pretreated in maltose had higher quality in vitamin C content (increasing by 23.5–73.0%), colour (colour change reducing by 2.6–39.2%) and drip loss (reducing by 0.7–9.7%) than those pretreated in other osmotic solutions. The cuboids pretreated in glucose displayed higher hardness (increasing by 16.4–36.2%). Based on principal component analysis and group distance, osmotic dehydration in 45% maltose was proposed as the most favourable freezing conditions with the highest sensory score (6.8). The current work indicates osmotic dehydration significantly improves frozen mango quality.     

Iron Ore Sintering: Process

Sintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents, and solid fuel (coke). The purpose of the sintering process is manufacturing a product with the suitable characteristics (thermal, mechanical, physical and chemical) to be fed to the blast furnace. The process has been widely studied and researched in the iron and steelmaking industry to know the best parameters that allow one to obtain the best sinter quality. The present article reviews the sintering process that the mixture follows, once granulated, when it is loaded onto the sinter strand. There, the sinter mixture is partially melted at a temperature between 1300-1480°C and undergoes a series of reactions that forms the sinter cake to be loaded into the blast furnace to produce pig iron.     

The impact of powder oxygen content on formability of 12CrNi2 alloy steel fabricated by laser melting deposition

Three various 12CrNi2 alloy steels were successfully fabricated on 35CrMo alloy steel by laser melting deposition with the aim of investigating the effect of powder oxygen content on formability of 12CrNi2 alloy steel. The phase constituents, macroscopic morphology, microstructure, and microhardness of powders and samples were studied by some modern analysis methods. The experimental results showed that with the increase of the oxygen content from 220 to 600?ppm, the sphericity and density of the powders gradually decreased which led to the appearance of pores in the as-deposited samples. The phase constituent of three as-deposited samples with different oxygen contents was α-Fe(M) phase. The percentage porosity in the macroscopic morphology increased with the increase of the oxygen content. Meanwhile, the high oxygen content contributed to more pores and the crack formation in the microstructure. With the increase of oxygen content, the microhardness of the as-deposited samples would decrease.     

Research on distribution of aluminum in electron beam melted silicon ingot

The purification of metallurgical grade silicon, especially the removal of aluminum, was investigated by electron beam melting and solidification. Small amounts of silicon raw materials were melted in an electron beam furnace with same melting time and different solidification time to obtain the distribution of Al in silicon ingot. The removal mechanisms in different stages were also discussed. The results show that the removal of Al during melting process only depends on evaporation and that during solidification process depends on both segregation and evaporation. The distribution of Al shows an obvious increasing trend from the bottom to the top of the silicon ingot when solidification time is 600 s. The removal efficiency in most area is close to that in the ingot solidified instantaneously, but the energy consumption is less, which is considered to be an effective way for the purification of silicon.     

Numerical Simulation of Rheological Behavior in Melting Metal Using Finite Volume Particle Method

In multiphase flow analyses, rheological behavior has a significant influence on not only the heat and mass transfer but also the dynamics of the solid and fluid during melting and solidification. Based on previous work, it is possible to consider rheological behavior by estimating the viscosity of the liquid phase with its compositional development. The present study investigates this rheological behavior through simulations of multiphase heat transfer problems using the moving finite volume particle (FVP) method, by introducing a viscosity model that takes into account viscosity changes due to phase changes. To validate the applicability of this viscosity model, a series of melting experiments using Wood's metal are conducted, and the observed melting characteristics form the basis for computer simulations and 3D numerical analysis using the FVP method. Good agreement between simulation and experiment indicates that the proposed viscosity model reproduces well the rheological behavior during melting.