Mechanical and barrier properties of cardboard and 3D packaging coated with microfibrillated cellulose

Microfibrillated cellulose (MFC) is increasingly used with cellulosic substrates and especially with paper materials. Its use with cardboard remains not reported and the study of mechanical and barrier properties of MFC‐coated cardboard has been investigated in this article. The influence of coating process as well as the effect of MFC have been highlighted by comparing different MFC‐coated cardboard samples with PE‐coated cardboard samples. MFC was coated using bar coating process. Their distribution and homogeneity onto cardboard was observed using techniques such as SEM and FE‐SEM. Tests such as oxygen and air permeability, bending stiffness, and compressive strength have been carried out. The coating process used impacts significantly cardboard properties by two opposite ways: on one hand it damages the structure cohesion of cardboard decreasing its compressive strength; on the other hand it increases its bending stiffness by increasing considerably the samples thickness. The addition of MFC counterbalances the negative effects of the coating process: bending stiffness and compressive strength are indeed improved by 30% in machine direction. On the contrary, MFC does not enhance much cardboard barrier properties, although it considerably increases their water absorption. Within a framework of packaging application, MFC will rather have consequent effects on cardboard's properties as blend or as part of the multilayer structure. Other applications have to be considered for its use as top layer. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40106.     

Creep and recovery behavior of kenaf/polypropylene nonwoven composites

This article reports an exploratory study on the creep and recovery behavior of kenaf/polypropylene nonwoven composites (KPNCs), serving as a bio‐based substitution for polypropylene (PP) plastics in the automotive industry due to the environmental concern. The creep and recovery behavior of KPNC and solid virgin PP were performed by dynamic mechanical analyzer (DMA) which allowed it to be studied extensively. The linear viscoelastic limit (LVL) was found at 1 MPa. Two popular creep models, the four‐element Burgers (FEB) model and the Findley power law (FPL) model, were used to model the creep behavior in this study. The FEB model was found only appropriate for characterizing short‐term creep behavior. In contrast, the FPL model was satisfactory for predicting the long‐term creep performance. The long‐term creep behavior of KPNC in comparison to virgin PP plastic was predicted using the time‐temperature superposition (TTS) principle. The 1‐year creep strains were estimated to be 0.32% for KPNC and 1.00% for virgin PP at 40°C. A three‐day creep test was conducted to validate the effectiveness of the TTS prediction. KPNC showed a better creep resistance and higher recoverability than the virgin PP, especially in a high‐temperature environment. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40726.     

Characterization of rheological and thermophysical properties of HDPE–wood composite

The objective of this study is to develop a new biocomposite material with high deformation ability. In this regard, the thermal, rheological, and thermophysical properties of this new composite were characterized as a function of temperature and filler concentration. High density polyethylene (HDPE) was the matrix of this new composite which was reinforced with six sawdust concentrations 0%, 20%, 30%, 40%, 50%, and 60%. Maleic anhydride grafted polyethylene (PE‐g‐MA) was used as coupling agent. Addition of sawdust with PE‐g‐MA increased significantly the complex viscosity, the storage modulus (G′), and loss modulus (G″) of the matrix. The superposition of the complex viscosity curves using temperature dependent shift factor, allowed the construction of a viscosity master curve covering a wide range of temperatures. Arrhenius law was used for the relationship of the shift factor to temperature. Furthermore, method of Van Gurp and Palmen (tan delta vs. G*) is also used to control the time–temperature superposition. The experimental results can be well fitted with the cross rheological model which allowed the prediction of the thermorheological properties of the composites over a broad frequency range. By increasing wood concentration, both the activation energy and relaxation time for the biocomposites determined using, respectively, the Arrhenius law and the cole–cole rule increased. By contrast, specific heat of the matrix decreased with sawdust addition while its dimensional stability improved. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40495.     

The effects on mechanical properties and crystallization of poly (l‐lactic acid) reinforced by cellulosic fibers with different scales

Bacterial cellulose (BC), microcrystalline cellulose (MCC), and bamboo cellulosic fibers (BCFs) were used to reinforce poly(l ‐lactic acid) (PLLA) based bio‐composites. The mechanical properties and crystallization of the composites were studied through mechanical testing, differential scanning calorimetry, X‐ray diffraction, scanning electron microscopy, and polarizing microscope. The incorporation of all three kinds of cellulose increased the stiffness of the composites compared to pure PLLA. The reinforcing effect of the MCC in the composites is most significant. The Young's modulus and impact toughness of the MCC/PLLA composites were increased by 44.4% and 58.8%, respectively. The tensile strength of the MCC/PLLA composites was increased to 71 MPa from 61 MPa of PLLA. However, the tensile strength of the composites reinforced with BCF or BC was lower than PLLA. The three kinds of cellulosic fibers improved the crystallization of PLLA. The BC with smallest size provided the composites with smallest grain and highest crystallinity. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41077.     

Cellulose nanofibers prepared from TEMPO‐oxidation of kraft pulp and its flocculation effect on kaolin clay

Cellulose nanofibers were prepared using TEMPO/NaBr/NaClO oxidation of kraft pulp and successive ultrasonic treatment, and the properties were characterized by conductimetric titration, X‐ray diffraction, and atomic force microscopy. The resulting product was then applied as an anionic microparticle to constitute a microparticulate system with cationic polyacrylamide (CPAM), to induce the flocculation of the kaolin clay suspension. The flocculation effect was evaluated by determining the relative turbidity of clay suspension. The results showed that the obtained cellulose nanofibers had cellulose I structure with higher crystallinity than that of the kraft pulp, and their cross‐sectional dimension was in the range of 3–5 nm. They had more negative zeta potential at neutral and alkaline conditions. It was found that the microparticulate system showed high flocculation effect on kaolin clay at a very low level of nanofiber addition, and a high shear level after CPAM addition was helpful for the flocculation. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40450.     

Synthesis of polyamidoxime chelating ligand from polymer‐grafted corn‐cob cellulose for metal extraction

A conventional free‐radical initiating process was used to prepare graft copolymers from acrylonitrile (AN) with corn‐cob cellulose with ceric ammonium nitrate (CAN) as an initiator. The optimum grafting was achieved with corn‐cob cellulose (anhydroglucose unit, AGU), mineral acid (H₂SO₄), CAN, and AN at concentrations of 0.133, 0.081, 0.0145, and 1.056 mol/L, respectively. Furthermore, the nitrile functional groups of the grafted copolymers were converted to amidoxime ligands with hydroxylamine under basic conditions of pH 11 with 4 h of stirring at 70°C. The purified acrylic polymer‐grafted cellulose and polyamidoxime ligand were characterized by Fourier transform infrared spectroscopy and field emission scanning electron microscopy analysis. The ligand showed an excellent copper binding capacity (4.14 mmol/g) with a faster rate of adsorption (average exchange rate = 7 min), and it showed a good adsorption capacity for other metal ions as well. The metal‐ion adsorption capacities of the ligand were pH‐dependent in the following order: Cu²⁺ > Co²⁺ > Mn²⁺ > Cr³⁺ > Fe³⁺ > Zn²⁺ > Ni²⁺. The metal‐ion removal efficiency was very high; up to 99% was removed from the aqueous media at a low concentration. These new polymeric chelating ligands could be used to remove aforementioned toxic metal ions from industrial wastewater. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40833.     

Improvement in impact strength of modified cardanol‐bonded cellulose thermoplastic resin by using olefin resins

Impact strength of a modified cardanol‐bonded cellulose thermoplastic resin was greatly improved by using a small amount of olefin resins. As we showed, this thermoplastic resin (3‐pentadecylphenoxy acetic acid (PAA)‐bonded cellulose diacetate (CDA): PAA‐bonded CDA) exhibited high practical properties such as bending strength, heat resistance, and water resistance. However, its impact strength was insufficient for use in durable products. We improved the impact strength of PAA‐bonded CDA by adding hydrophobic olefin resins, such as polyethylene or polypropylene, while maintaining good bending strength and breaking strain. Furthermore, the application of olefin resins also increased water resistance and fluidity. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39829.     

Processing and thermal properties of composites based on recycled PET,sisal fibers,and renewable plasticizers

This investigation focuses on the preparation of bio‐based composites from recycled poly (ethylene terephthalate) (PET) and sisal fibers (3 cm, 15 wt %), via thermopressing process. Plasticizers derived from renewable raw materials are used, namely, glycerol, tributyl citrate (TBC) and castor oil (CO), to decrease the melting point of the recycled PET (T_m ∼ 265°C), which is sufficiently high to initiate the thermal decomposition of the lignocellulosic fiber. All used materials are characterized by thermogravimetric analysis and differential scanning calorimetry, and the composites are also characterized via dynamic mechanical thermal analysis. The storage modulus (30°C) and the tan δ peak values of CT [PET/sisal/TBC] indicate that TBC also acts as a compatibilizing agent at the interface fiber/PET, as well as a plasticizer. To compare different processing methods, rheometry/thermopressing and compression molding are used to prepare the recycled PET/sisal/glycerol/CO composites. These two different methods of processing show no significant influence on the thermal properties of these composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40386.     

Bio‐composites for structural applications: Poly‐l‐lactide reinforced with long sisal fiber bundles

Fully bio‐based and biodegradable composites were compression molded from unidirectionally aligned sisal fiber bundles and a polylactide polymer matrix (PLLA). Caustic soda treatment was employed to modify the strength of sisal fibers and to improve fiber to matrix adhesion. Mechanical properties of PLLA/sisal fiber composites improved with caustic soda treatment: the mean flexural strength and modulus increased from 279 MPa and 19.4 GPa respectively to 286 MPa and 22 GPa at a fiber volume fraction of V_f = 0.6. The glass transition temperature decreased with increasing fiber content in composites reinforced with untreated sisal fibers due to interfacial friction. The damping at the caustic soda‐treated fibers‐PLLA interface was reduced due to the presence of transcrystalline morphology at the fiber to matrix interface. It was demonstrated that high strength, high modulus sisal‐PLLA composites can be produced with effective stress transfer at well‐bonded fiber to matrix interfaces. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40999.     

Rheological behavior of cellulose nanocrystal suspension: Influence of concentration and aspect ratio

The steady and dynamic rheological behaviors of two cellulose nanocrystal (CNC) suspensions were investigated over a wide range of concentrations. The viscosity, storage and loss modules increased with increasing CNC concentration, and both CNC suspensions showed three regions in a viscosity‐concentration graph. The two critical concentrations depended on the aspect ratio and corresponded to the overlap and gelation concentration. Because of the higher aspect ratio, switchgrass CNC suspension transitioned into a biphasic state and formed a hydrogel at lower concentrations than those of cotton CNC suspensions. Furthermore, the complex viscosities of both CNC suspensions were higher than their steady viscosities; therefore, neither CNC suspension followed the Cox–Merz rule, which may be attributed to the existence of a liquid crystal domain in each suspension. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40525.