S-N-P curves in 7075 T7351 and 2024 T3 aluminium alloys subjected to surface treatments

The S-N-P (stress, number of cycles, failure probability) curves for 2024 T3 and 7075 T7351 aluminium alloys were obtained. Previously, surface treatments of degreasing and different types of anodizing were applied to samples, evaluating the influence of these treatments on the fatigue life of the alloys. The determination of the S-N-P curves was done using Maennig's method. Rotary fatigue was used because this technique produces greater stress on the sample surfaces, the zone in which it is important to evaluate fatigue resistance. Both the transition range and the finite life range were evaluated, calculating the 1, 50 and 99% fracture probability. SEM was performed in order to characterize the fracture micromechanism. The conclusions were that Maennig's method is useful to evaluate fatigue life of these materials in a fast and efficient manner. Moreover, surface treatments produce a decrease in the fatigue life of both alloys, associating this effect with the surface damage produced on each sample during the treatment.     

Finite-element analysis and experimental study on tensile fatigue behaviour of bitumen–stone adhesion

Tensile fatigue behaviours of bitumen–stone adhesion were investigated using a dynamic mechanics analyser under stress‐controlled mode at two temperatures of 5 and 25°C and various controlled‐stress levels. Failure characteristics including interfacial failure and cohesive failure were examined using image analysis of fracture surfaces. Finite‐element analysis on stress distributions was conducted under different temperatures, film thickness and interfacial bonding conditions. A Coulomb–Mohr like criterion in combination with shear and normal stresses is proposed to deal with the extreme thin adhesive layer, which can be further simplified into an adhesive zone without significant loss of accuracy for stress analysis.     

改进的基于TMS320DM642的疲劳检测系统

针对疲劳检测算法中大数据量、高速传输、复杂运算的实际需要，设计了以SAA7115为视频采集A／D、DSPTMS320DM642为核心处理器、SAA7105为视频输出D／A，并以FPGA控制输出来实现增强显示功能的实时视频处理系统。该系统采用双摄像头控制采集数据，可以满足多路视频的实时采集、处理、显示需求，可以作为疲劳检测算法、视频处理和图像处理的硬件平台。     

CFRP强度复合Weibull分布的物理特征分析

本文对ＣＦＲＰ材料疲劳后剩余强度的复合Ｗｅｉｂｕｌｌ分布的物理特征进行了初步分析。指出树脂基复合材料失效（破坏）机理的双重性（基体和纤维失效模型）决定了剩余强度（累积损伤程度）测试结果的分布特征。复合Ｗｅｉｂｕｌｌ分布曲线的特征与分析结果对设计、使用及材料研究都有重要参考意义。     

Corrosion fatigue short crack growth behaviour in a high strength steel

The influence of an aggressive environment (0.6 M, aerated NaCl solution) on short fatigue crack initiation and growth behaviour has been studied. The study involved three major test series, namely: air fatigue, corrosion fatigue, and intermittent air fatigue/corrosion fatigue. The above tests carried out under fully reversed torsional loading conditions at a frequency of 5 Hz, showed that it was the non-metallic inclusions which took part in crack initiation resulting from debonding at metal matrix/inclusion interface and pitting of inclusions in both air and corrosove environments, respectively. Short fatigue crack growth results in these two environments obtained by using plastic replication technique, indicated a large effect of microstructure i.e. prior austenite grain boundaries. The stage/stages at which the environmental contribution was dominant has been discussed by considering the results achieved from intermittent tests. However, the mechanisms involved in corrosion fatigue short crack growth have also been described in the light of results obtained from futher investigations carried out by conducting corrosion fatigue tests under applied cathodic potential conditions and tests on hydrogen pre-charged specimens under air fatigue and uniaxial tension conditions.     

低合金高强度钢的微观组织和疲劳裂纹扩展行为

用透射电镜观察了３０ＣｒＭｎＳｉＮｉ２Ａ钢等温的微观组织，疲劳裂纹扩展行为、裂纹尖端塑性区和位错结构，结果表明，等温状态组织由马氏体和贝氏体组成。在一个奥氏体晶粒内一般存在四个板条领域、裂纹尖端的塑性区内存在主位错带，疲劳断裂的基本组织单元为板条晶或板条束。裂纹遇到板条束界时方向发生较大偏斜。     

Failure analysis of a wire rope

Wire ropes, pulleys, counterweights, and connecting systems are used for auto tensioning of contact wires of electric railways. A wire rope in one such auto tensioning system suffered premature failure. Failure investigation revealed fatigue cracks initiating at nonmetallic inclusions near the surface of individual wire strands in the rope. The inclusions were identified as Al-Ca-Ti silicates in a large number of stringers, and some oxide and nitride inclusions were also found. The wire used in the rope did not conform to the composition specified for AISI 316 grade steel, nor did it satisfy the minimum tensile strength requirements. Failure of the wire rope was found to be due to fatigue; however, the ultimate fracture of the rope was the result of overload that occurred after fatigue failure had reduced the number of wire strands supporting the load.     

烷基化换热器的腐蚀失效分析和防护措施

通过对烷基化车间换热器腐蚀形貌、特征、产物、腐蚀介质、积垢、材料以及换热器流体特性的研究和分析,认为烷基化换热器的腐蚀失效主要由空泡腐蚀和湍流腐蚀引起,并提出了4项防腐蚀措施.经现场应用证明:改变设计或安排辅助管可以有效地减缓冷却管与管板结合部位的严重腐蚀.     

几种高强度钢腐蚀疲劳裂纹扩展行为的研究

本文研究了ＧＣ－４，３０ＣｒＭｎＳｉＮｉ２Ａ和３００Ｍ超高强钢的腐蚀疲劳裂纹扩展行为。考虑了环境，热处理制度，应力比和频率对裂纹扩展的影响。研究结果表明：腐蚀环境和热处理制度对疲劳裂纹扩展有显著影响。在侵蚀性环境中随频率降低，裂纹扩展大幅度上升，随应力比提高，环境影响加剧。利用扫描电镜对试样断口形貌进行了分析，并讨论了高强钢的腐蚀疲劳机理。     

结构陶瓷的高温疲劳强度衰减理论

提出了陶瓷材料疲劳强度衰减理论并由此导出了各种疲劳关系式。建立了疲劳基本方程ｄσ＿ｒ／ｄ＿ｉ＝一Ａσ（ｔ）￣ｎｔ￣（－ｍ），得出了疲劳寿命公式Ｔ＝Ｍ（σ＿０－σ）／Ａσ￣ｎ（静疲劳时Ｍ＝１，连续增载疲劳时Ｍ＝ｎ＋１，循环疲劳时Ｍ＝（ｎ＋１）／（１＋Ｒ＋Ｒ￣２＋……＋Ｒ￣ｎ），逐级加载时，并导出不同疲劳方式下疲劳寿命间的关系。同时，用多种Ｓｉ＿３Ｎ＿４材料在高温中作了论证试验，结果与理论一致。