Development of vibration damping materials based on butyl rubber: A study of the phase equilibrium,rheological, and dynamic properties of compositions

A detailed study of butyl rubber-based vibration damping formulations linking their composition, morphology, phase structure, viscosity, mechanical loss factor, and other characteristics is presented for the first time. High performance of the compositions including aromatic petroleum oil is explained by limited solubility of the plasticizer that leads to the formation of a highly-viscous emulsion (η_20°C ≈ 1000 Pa·s) consisting of a swollen butyl rubber matrix and dispersed oil droplets in the broad composition range. Chalk is found to be the best inorganic filler as its spherical particles provide strong adhesion to the reinforcing layer of aluminum foil. Aiming to eliminate ecologically unfriendly aromatic compounds, a new low-cost binding agent formulation based on butyl rubber mixed with polyisobutylene and highly refined mineral oil is suggested. Being environmentally safe, it possesses high viscosity of 1000–3000 Pa·s, cohesion strength of 3.5–5.0 N/cm, penetration of 4.5–6.0 mm, and mechanical loss factor up to 0.34 at room temperature, which are as good as, or even better than, the properties of currently produced vibration damping materials containing aromatic compounds. New materials can be used in car and aircraft parts for effective vibration isolation.     

Effect of microwave sintering on the microstructure and mechanical properties of AA7075/B4C/ZrC hybrid nano composite fabricated by powder metallurgy techniques

AA7075 + 6%B4C+3%ZrC nano hybrid composite was successfully fabricated, with nano reinforcements composition in AA7075 alloy selected based on previous investigation, to achieve better mechanical performance. Two different sintering techniques, namely conventional and microwave, were implemented to determine the effect on microstructural and mechanical properties. Microstructural investigation was performed with the help of W-SEM. Tensile, compression, and hardness were measured with the help of UTM and Vickers microhardness machine. Porosity was calculated by using Archimedes principle. It was observed that the added nano ZrC particles formed agglomerates and the B₄C particles were distributed homogenously. Composites processed by microwave sintering showed excellent mechanical properties compared to the conventionally sintered composites. No intermetallic compounds were detected in microwave sintered composites through XRD analysis, indicating strong and clean interface bonds between matrix and reinforcement particles. High strain to fracture value of 12.24% was noted in microwave sintered nano hybrid composite, while it was 6.12% for conventional sintered one. Fractography revealed no peeling action of reinforcements from the matrix material, and the mode of failure was brittle. It was concluded that, while fabricating nano range hybrid composites, the implementation of advanced sintering technique (microwave sintering) with low sintering temperatures and low sintering times with internal heat generations, helps in eliminating defects that may develop because of high surface energies of nano range reinforcements.     

Chemical Recycling of Carbon Fiber Reinforced Epoxy Composites Using Mild Conditions

The increased use of carbon fiber reinforced thermosets generates more waste and end-of-life products. However, an efficient recycling method for the expensive carbon fibers has not yet been developed. The selective decomposition of amine-cured epoxy resin under mild conditions is presented. A two-step method was investigated to decompose the epoxy resin. The optimum parameters were initially determined using a model compound. By analysis of the reaction products, a cleavage of the C–N bond according to the Cope elimination could be proven. Therefore, the Cope elimination is suggested as the main step of the decomposition of amine-cured epoxy resins in presence of hydrogen peroxide. By dissolving the resin, it is possible to recover resin-free fibers with unimpaired mechanical properties.     

Effect of PDMS content on waterproofing and mechanical properties of geopolymer composites

The present study mainly studies the effect of polydimethylsiloxane (PDMS) content on the waterproofing and mechanical properties of geopolymer composites. Firstly, hydrophobic modified geopolymer composites (HM-GC) were prepared by adding PDMS during the mixing process. Secondly, the surface wettability characteristics, water absorption, uniaxial compressive and tensile properties of HM-GC were investigated. The effect of PDMS content on the waterproofing and mechanical properties was further discussed. Finally, considering the waterproofing and mechanical properties, the optimal PDMS content was proposed. The results showed that with increasing PDMS content, the contact angle of geopolymer composites rapidly increase at first and then stabilizes. The geopolymer composites with 4% and 5% PDMS content exhibit overhydrophobic surface wettability. In addition, the water absorption gradually decreases with increasing PDMS content, indicating an improvement in the waterproofing ability. The incorporation of PDMS can enhance the compressive properties of geopolymer composites while reducing the tensile properties. Comprehensively considering the waterproofing and mechanical properties, it is reasonable to select 4% as the optimal PDMS content used in practical marine engineering.     

Development and performance analysis of novel in situ Cu–Ni/Al2O3 nanocomposites

Cu–Ni/Al₂O₃ nanocomposite powders were manufactured using an in situ chemical reaction technique. This technique provides improved wettability and adhesion between the matrix and reinforcement phases. Aluminum nitrate, copper nitrate and nickel nitrate were used as start materials for the production of the composites. The powders were sintered in a hydrogen environment at 900 °C for 2 h after being cold pressed at 700 MPa. To determine the effect of Al₂O₃ on electrical and thermal conductivities and thermal expansion behaviors, the Cu–Ni matrix was supplemented with 3, 5, and 8 wt% Al₂O₃. The findings revealed that Al₂O₃ nanoparticles (20 nm) were dispersed uniformly throughout the copper-nickel matrix. Microhardness was improved from 53.3 HV for Cu–Ni matrix to 92.7 HV for Cu–Ni/8%Al₂O₃ nanocomposites. The electrical and thermal conductivities and thermal expansion coefficient were reduced as the amount of Al₂O₃ in the Cu–Ni matrix increased. The electrical conductivity was reduced by 38.7% by addition 5% Al₂O₃ nanoparticles to Cu–Ni matrix. The high interfacial bonding between Cu–Ni and Al₂O₃ nanoparticles was the main reason of the hardness improvement and maintaining relatively good electrical and thermal properties.     

Microstructure characterization and compressive performance of 3D needle-punched C/C–SiC composites fabricated by gaseous silicon infiltration

3D needle-punched C/C-SiC composites were fabricated from carbon fiber reinforced carbon (C/C) preforms, with densities of 1.05?g/cm³ and 1.28?g/cm³, by the gaseous silicon infiltration (GSI) method at fabrication temperatures from 1500?°C to 1800?°C. The compressive strengths and elastic moduli in transverse direction are larger than those measured under longitudinal compression except that samples fabricated from 1.28?g/cm³ density exhibit lower elastic moduli in transverse direction than in longitudinal direction. The compressive strength and modulus increase with fabrication temperature at 1500?°C and 1600?°C, and then decrease with higher fabrication temperature. Samples fabricated from the lower density C/C preforms have greater compressive strength and modulus. X-ray tomography was applied before and after the mechanical tests to characterize the microstructure and damage patterns, and the results indicated that for C/C-SiC composites fabricated at 1700?°C from 1.28?g/cm³ density C/C preform the matrix has a volume fraction (vol%) of 36.9%, and the initial intra-bundle cracks (0.6?vol%) display a space crossing structure while the inter-bundle pores (6.0?vol%) are special irregularly distributed.     

Utilization of linseed cake as a postagricultural functional filler for poly(lactic acid) green composites

Linseed cake (LC), a byproduct of linseed oil extraction, is used as a functional filler for production of biodegradable composites. To determine the influence of residual linseed crude oil contained in lignocellulosic filler on the properties of the poly(lactic acid) (PLA)-based composites with 5–30% filler content, two types of LC were analyzed: a defatted and an unmodified one. Complex analysis of the composites' properties change was conducted in relation to their structure modification caused by the addition of a waste filler. It was found that the addition of LC resulted in simultaneous plasticization and improved crystallization of PLA. Lignocellulosic particles and crude linseed oil contained in the LC powder provided a modifying effect, influencing the level of crystallinity and mechanical and thermomechanical properties. Using LC may thus overcome one of the main drawbacks of PLA, which is brittleness and low crystallinity. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47152.     

Core–shell NTC materials with low thermal constant and high resistivity for wide-temperature thermistor ceramics

Core–shell structures have been proposed to improve the electrical properties of negative-temperature coefficient (NTC) thermistor ceramics. In this work, Al₂O₃-modified Co_1.5Mn_1.2Ni_0.3O₄ NTC thermistor ceramics with adjustable electrical properties were prepared through citrate-chelation followed by conventional sintering. Co_1.5Mn_1.2Ni_0.3O₄ powder was coated with a thin Al₂O₃ shell layer to form a core–shell structure. Resistivity (ρ) increased rapidly with increasing thickness of the Al₂O₃ layer, and the thermal constant (B) varied moderately between 3706 and 3846 K. In particular, Co_1.5Mn_1.2Ni_0.3O₄@Al₂O₃ ceramic with 0.08 wt% Al₂O₃ showed the increase of ρ double, and the change in its B was less than 140 K. The Co_1.5Mn_1.2Ni_0.3O₄@Al₂O₃ NTC ceramics showed high stability, and their grain size was relatively uniform due to the protection offered by the shell. The aging coefficient of the ceramic was less than 0.2% after aging for 500 hours at 125°C. Taken together, the results indicate that as-prepared Co_1.5Mn_1.2Ni_0.3O₄@Al₂O₃ NTC ceramics with a core–shell structure may be promising candidates for application as wide-temperature NTC thermistor ceramics.     

Influence of ZrB2 hard ceramic reinforcement on mechanical and wear properties of aluminum

In this work, the effect of ZrB₂ (0, 5, 10 and 20?vol%) ceramic reinforcement on densification, structure, and properties of mechanically alloyed Al was investigated. The milling of Al-ZrB₂ powder compositions resulted in formation of agglomerates with varied size. In particular, the size of agglomerates was reduced considerably with increased addition of ZrB₂ to Al. Interestingly, the densification of hot pressed Al increased from 96.06% to 99.22% with ZrB₂ addition. The reduction of agglomerates size was attributed to the enhanced densification of Al-ZrB₂ composites. Pure Al showed relatively low hardness (0.94?GPa) and it was improved to 1.78?GPa with the addition of 20?vol% ZrB₂. The mechanical properties have significantly been improved for Al-ZrB₂ composites. Especially Al - 20?vol% ZrB₂ possessed a very high yield strength (529?MPa), compressive strength (630?MPa) and compressive strain of 19.25%. Realization of such a good combination of mechanical properties is the highest ever reported for Al composites so far in the literature. The coefficient of friction (COF) of Al-ZrB₂ varied narrowly between 0.33 and 0.40 after dry sliding wear against steel disc. The wear rate of Al-ZrB₂ composites was within mild wear regime and varied between 98.88?×?10^?6 and 34.66?×?10^?6 mm³/Nm. Among all the compositions, Al - 20?vol% ZrB₂ composite exhibited the lowest wear rate and high wear rate was noted for pure Al. Mild abrasion, tribo-oxidation, third body wear (wear debris) and delamination were the major material removal mechanisms for Al-ZrB₂ composites. Overall the hardness, strength and wear resistance of Al - 20?vol% ZrB₂ composite was improved by 84.3%, 84.3% and 64.2%, respectively when compared to pure Al.     

Stress intensity factor evaluations for a curved crack in orthotropic particulate composites using an interaction integral method

This paper develops a domain-independent interaction integral (DII-integral) for extracting mixed-mode stress intensity factors (SIFs) for orthotropic materials with complex interfaces. The DII-integral does not require material property gradients, and moreover its validity is not affected by material interfaces. Combined with the extended finite element method (XFEM), the DII-integral is employed to investigate a straight crack in an orthotropic functionally graded plate and a curved crack in orthotropic particulate composites.