TC6钛合金的超塑变形机制研究

提出了一种全新的超塑性研究方法：基于m值的高效超塑变形机制。采用该方法对TC6钛合金进行高温拉伸实验,研究其超塑性能,并与最大m值法超塑性进行比较分析。实验结果表明,细晶组织的该合金具有优良的超塑性,最佳变形温度在900℃,最大m值超塑变形可以获得20倍的最大延伸率;基于m值的高效超塑变形可以显著提高超塑成形效率,在获...     

电场作用下1.6%C-UHCS/40Cr钢的超塑性焊接

基于对40Cr钢淬火后与经热机械处理超高碳钢1.6% C-UHCS电场作用下超塑性焊接可行性的分析,在非真空、无保护气氛下,进行了电场作用下1.6% C-UHCS/40Cr的超塑性焊接工艺试验.结果表明,当施加试样接正极、环状电极接负极的电场时,可明显提高40Cr钢淬火后与经热机械处理超高碳钢1.6% C-UHCS的超塑性焊接效果.与不加电场相比,当两者在外加电场＋3 kV/cm、预压应力56.6 MPa、焊接温度780℃、初始应变速率1.5×10-4/s的条件下,经20 min超塑性焊接,接头强度提高26.8%.     

生物医用Ti-29Nb-13Ta-5Zr合金的超塑性行为

采用拉伸速率突变法,研究Ti-29Nb-13Ta-5Zr(Ti-29-13)合金冷轧后在700~800 ℃和5′10-4~1′10-2 s-1应变速率范围内的高温变形行为和变形机制,并与典型β钛合金Ti-15V-3Cr-3Sn-3Al(Ti-15-3)进行比较。结果显示两种合金中均出现了非连续屈服现象,Ti-29-13合金的亚晶行为不同于Ti-15-3合金。Ti-29-13合金的延伸率低于Ti-15-3合金,应力指数n几乎恒定为3.3,变形激活能为152~161 kJ/mol;Ti-15-3合金在730 ℃以上的n值为2.3~2.5,变形激活能为173~176 kJ/mol。     

双相NiAl金属间化合物超塑性

研究双相Ni-31Al金属间化合物的高温变形行为。结果表明,该合金在950~1075℃温度范围,1.25×10-4~8×10-3s-1应变速率范围内呈超塑性变形。在温度为1000℃、应变速率为5×10-4s-1时,最大延伸率可达281.3%。显微结构分析表明,超塑性变形过程中两相具有很好的协调变形能力,超塑性变形后原始组织拉长、细化。双相Ni-31Al金属间化合物超塑性变形机制可能为连续动态回复与再结晶。     

Superplastic behavior of friction-stir welded Al–Mg–Sc–Zr alloy in ultrafine-grained condition

The present work was undertaken to improve superplastic ductility of friction-stir welded joints of ultrafine-grained (UFG) Al–Mg–Sc–Zr alloy. In order to suppress the undesirable abnormal grain growth, which typically occurs in the heavily deformed base material, the UFG material was produced at elevated temperature. It was suggested that the new processing route could reduce dislocation density in the UFG structure and thus enhance its thermal stability. It was found, however, that the new approach resulted in a relatively high fraction of low-angle boundaries which, in turn, retarded grain-boundary sliding during subsequent superplastic tests. Therefore, despite the successful inhibition of the abnormal grain growth in the base-material zone, the superplastic deformation was still preferentially concentrated in the fully-recrystallized stir zone of the material. As a result, the maximal elongation-to-failure did not exceed 700%.     

镁合金超塑性的变形机理﹑研究现状及发展趋势

综述不同成形条件下的镁合金激活能及本构方程,对粗晶和细晶镁合金的超塑性变形机理予以详细的介绍。并对常见的几种镁合金超塑性加工方式进行探讨,并概述超塑性镁合金的发展趋势,认为未来超塑性镁合金将取得快速发展。获得高应变速率与低温超塑性镁合金并实现镁合金低成本化、安全化、环保化是目前研究的热点。     

变形温度对TC11钛合金超塑性的影响

通过高温拉伸试验研究TC11钛合金在应变速率0.001 s~(-1)、变形温度810～1050℃的超塑性变形行为,并用金相显微镜和透射电镜对变形试样的微观组织进行观察和分析.结果表明,在β单相区,TC11钛合金不能呈现超塑性;而在α+β两相区的810～980℃温度范围内,TC11钛合金呈现出超塑性,且最佳温度在900℃附近,其最大延伸率为595%,此时的超塑性变形过程中有晶内变形、界面滑动、动态再结晶或扩散蠕变的参与,且界面滑动出现在α/β相界面.α相和β相的相对含量对超塑性有较大的影响,初生α相含量在70%附近时对应着TC11钛合金的最佳超塑性.     

Al_2O_3-ZrO_2-Spinel三元纳米复相陶瓷超塑性变形及组织演变

采用真空热压烧结工艺制备了三元纳米复相陶瓷并进行了超塑性压缩试验.结果表明:纳米复相陶瓷中的第二相在烧结和变形过程中有效地阻止了基体Al_2O_3的晶粒长大.在1650 ℃材料表现出良好的高应变速率超塑变形能力,变形抗力小于30 MPa.微观组织观察表明由于变形过程中存在有益压应力,材料变形后晶界处未出现空洞,经变形量为60%的压缩变形后材料中存在较高密度的位错,位错主要存在于尖晶石和氧化锆第二相中,基体Al_2O_3的晶粒仍为等轴状,表明位错运动对晶界滑移起到了积极地协调作用.     

Microstructure evolution and mechanical behavior of AZ31 Mg alloy processed by equal-channel angular pressing

AZ31 Mg alloy bar was subjected to 8-pass equal-channel angular pressing(ECAP) at 623 K. Microstructure evolution was observed by optical microscopy(OM) on cross section and X-ray diffraction analysis. The room temperature mechanical properties of the ECAP processed specimens were also investigated. A fine-grained structure with an average sub-grain size of 9 μm is obtained after 7 ECAP passes. XRD analysis indicates that after ECAP, in placing of planes and become the dominant directions that are favourable for grain refinement. ECAP processed AZ31 Mg alloy exhibits significant improvement in elongation but decrease in strength. The elongation of the specimen increases continuously up to 2 passes and then remains stable at further passes. This improvement can be related to the evolution of crystallographic texture and the scattered orientation of the basal plane (0001).     

Superplastic behaviour and microstructure evolution of a fine-grained TA15 titanium alloy

The fine-grained microstructure of TA15 titanium alloy was prepared through two-step forging technology combined with high and low temperatures, and a transnormal superplastic elongation of more than 2000% was obtained. The superplastic behaviour and microstructure evolution were systematically researched at different temperatures and strain rates through superplastic tensile test. The results indicate that the fine-grained TA15 alloy exhibits superplasticity at temperatures of 760–980°C and initial strain rates from 1.1 × 10⁻² to 5.5 × 10⁻⁵ s⁻¹. The optimal superplastic conditions are 940°C and 3.3 × 10⁻⁴ s⁻¹, in which the average elongation is 2526% and the maximum elongation is 2743%. During superplastic deformation, dynamic recovery and recrystallization occur obviously, and the corporate effect of strain hardening and recrystallization softening decides the superplastic ability directly.