Relationship between the adhesion properties of UV-curable alumina suspensions and the functionalities and structures of UV-curable acrylate monomers for DLP-based ceramic stereolithography

Digital light processing (DLP)-based ceramic stereolithography has attracted significant attentions due to the high printing speed and high dimensional accuracy of DLP printers. However, undesired dropping of unfinished ceramic parts during printing, owing to inadequate adhesion between the first cured layer and the substrate of the building platform, still remains a challenge. In this study, the relationship between the adhesion properties of ultraviolet (UV)-curable alumina (α-Al₂O₃) suspensions and the functionalities and structures of UV-curable acrylate monomers was investigated. With an increase in the proportions of monofunctional monomers, the adhesion abilities of UV-curable alumina suspensions enhanced because of reduced volume shrinkage, however, inferior curing performances were observed due to a decrease in the double bond densities. Furthermore, the large-volume branched chain structures in monofunctional monomers and ethyoxyl groups in polyfunctional monomers effectively decreased the volume contraction, improving the adhesion performances of UV-curable alumina suspensions and facilitating the conversion of double bonds to provide excellent curing properties, further guaranteeing strong adhesion of these suspensions to the substrate.     

Improved Matrix-Filler Adhesion

Enhanced matrix-filler adhesion is realized after filler treatment with a surface treatment process. The hydrosol/coupling agent treatment was applied to a wide range of inorganic and organic fillers, and adhesion to a variety of matrix resins was improved. Scanning Electron Microscopy (SEM) was used to determine the locus of failure in the filled systems. The locus of failure shows the relative degree of adhesion between the filler and the polymer matrix. Significant improvement in adhesion in humid environments is also observed.     

Characterization of Tomato Pulp Stickiness during Spray Drying using a Contact Probe Method

A contact probe test was developed to characterize the surface stickiness of a tomato pulp droplet at various moisture contents and temperatures. To provide tomato pulp samples with different moisture contents, tomato powder produced by a laboratory spray dryer was wetted to seven different moisture levels. The instantaneous tensile force curve was recorded during the probe withdrawal from which the maximum tensile force and other useful information were obtained and cross-examined against images of bonding, debonding, and failure of the material. Generally, at higher moisture contents tomato pulp exhibited cohesive failure followed by semi-adhesive failure, but when moisture content decreased to a certain level, a peak tensile pressure was observed and the failure was adhesive. In addition, higher temperatures shifted the points of adhesive failure toward lower moisture content.     

Analyses of the practical adhesion strengths of the metal/polymer interfaces in electronic packaging

There is a plethora of techniques to measure the adhesion strength of metal/polymer interfaces. However, the practical adhesion strength, which is the work done in separating the film from the substrate (or one film from another), is very sensitive to the test methods and the mechanical effects, such as the residual stress, thickness and mechanical properties of the layers, strain rate, and phase angle. Deriving intrinsic-adhesion properties of the interfaces, which are independent of such parameters, from the practical adhesion-strength measurements is a formidable task. In the present work, data from the three commonly used adhesion tests; pull-out, 90°-peel, and T-peel tests are compared with the intrinsic-adhesion properties of the interface, such as the interface-fracture toughness or the interface-fracture energy, and their implications are discussed. Material systems analyzed were Cu-based lead frame/epoxy-molding compound (EMC) and Cu/Cr/polyimide.     

Mechanical and thermal properties of HVOF sprayed Ni based alloys with carbide

The objective of the present study is to develop multi-functioned coating to the components, which are made of copper with electroplated Ni and are widely used for steel making industry. In this paper, we report the mechanical and thermal properties of Ni based superalloys with carbide sprayed by high velocity oxygen fuel (HVOF), and the detailed effects of sprayed material, spraying conditions, and initial powder structure on these properties. It was found that, among commercial Ni self-fluxing alloys (without fusing treatment), coating with a carbon content of 0.58 mass% had the most preferable properties, with a good balance of the hardness, strength, and thermal shock resistance. The thermal shock resistance depended not only on the strength of the coating but also on the volume contraction when tested at high temperatures. For the several developed Ni based superalloys with carbide, Ni20Cr8Mo5Fe–WC and Ni16Cr15Mo3–WC demonstrated the prominent adhesion strength and thermal shock resistance with high Galvanic corrosion resistance through optimized spraying condition. Also, 20 mass% NiCr–Cr₃C₂ coating sprayed by using employed relatively small primary particle succeeded in achieving the multi-superior properties; high adhesion strength, high corrosion resistance and thermal shock resistance.     

Adhesive Contact of a Membrane with a Hemispherical Indenter: Theoretical Analysis and Model Liquid System

The axisymmetric Laplace equation is solved numerically to extract contact-angle data for a flat liquid/vapor interface contacting a submerged hemispherical solid. The liquid/vapor interface is treated as a membrane, with a membrane tension equal to the surface energy of the liquid. By measuring the vertical displacement of the membrane and the projected contact area the membrane makes with the hemisphere, the contact angle and correspondingly the driving force for motion of the contact line can be measured. We show that characteristic receding and advancing contact angles can be obtained by measuring the contact radii formed upon initial contact between the interface and hemisphere and final contact just prior to detachment of the interface, respectively. Use of the technique is illustrated with a model experiment involving the contact of an air/water interface with a poly(methyl methacrylate) surface.     

EFFECTS OF SUBMICROMETER PARTICULATE SILICA ADDENDA ON THE ADHESION OF MICROMETER-SIZE PARTICLES TO A POLYESTER-COMPOSITE SUBSTRATE

The force needed to detach five sets of different size particles, having number-averaged diameters between 3.6 and 8.5 µm, from a composite substrate was measured using an ultracentrifuge. In addition to size variations, the asperity concentration for each size particle was adjusted by varying the silica concentration, adjusted so that the surface area concentration at each level was kept constant for the five sizes of particles. Due to the changing silica concentration and particle size, the charge per particle also varied. It was found that the detachment force appeared to be virtually independent of charge, with any correlation actually appearing slightly negative, if anything. However, the detachment force increased monotonically with increasing particle diameter and decreased monotonically with increasing silica concentration. Moreover, upon normalizing the detachment force to the particle diameter and the silica concentration to the surface area concentration of silica, it was found that the detachment force clustered into groups in which the force needed to separate the particle from the substrate depended only on the silica concentration. These results suggest that van der Waals interaction, rather than electrostatic forces, are the dominant mechanism controlling toner adhesion in this instance.     

INTERFACE/INTERPHASE ENGINEERING OF POLYMERS FOR ADHESION ENHANCEMENT: PART II. THEORETICAL AND TECHNOLOGICAL ASPECTS OF SURFACE-ENGINEERED INTERPHASE-INTERFACE SYSTEMS FOR ADHESION ENHANCEMENT

Part I of this paper reviewed the theoretical principles of the macromolecular design of polymer interface/interphase systems for obtaining maximum adhesion and fracture performance of adhesively bonded assemblies. In Part II a novel, relatively simple and industry-feasible technology for surface-grafting connector molecules is demonstrated and discussed in detail and supported by a range of experimental examples. It is shown, in agreement with contemporary theory, that the use of chemically attached graft chemicals of controlled spatial geometry and chemical functionality enables a significant increase in the strength and fracture energy of the interphase, to the point of cohesive fracture of the substrate, or that of an adjacent medium such as adhesive, elastomer, or other material. This occurs even after prolonged exposure of investigated systems to adverse environments such as hot water.     

Works of adhesion at the carbon fiber-liquid interface determined using a modified wetting technique

Works of adhesion W_SL between aqueous solutions with pH values in the range from 1 to 14 and carbon fibers from different sources, which were additionally treated in an inert atmosphere or in oxygen, were measured by use of a microbalance. These works of adhesion W_SL were found to show distinct stepwise dependencies on the pH value. The works of adhesion W_SL are attributed to dispersion interactions W_SL¹ and various acid-base interactions w_sl^ab—in the latter case between the acidic and basic surface groups of carbon and the various basic and acidic aqueous solutions.     

The Adhesion and Formation Mechanism of Blast Furnace Gunning Layer

1 Introduction Gunning refractories are unshaped refractories commonly used in iron and steel industry for the main- tenance of furnace linings. The specific way of gunning processing requires the refractory to have specific rheo- logical properties so as…