Investigation of corrosion properties with Ni–P/TiNO coating on aluminum alloy bipolar plates in proton exchange membrane fuel cell

Aluminum alloy bipolar plates have unique application potential in proton exchange membrane fuel cell (PEMFC) due to the characteristics of lightweight and low cost. However, extreme susceptibility to corrosion in PEMFC operation condition limits the application. To promote the corrosion resistance of aluminum alloy bipolar plates, a Ni–P/TiNO coating was prepared by electroless plating and closed field unbalanced magnetron sputter ion plating (CFUMSIP) technology on the 6061 Al substrate. The research results show that Ni–P interlayer improves the deposition effect of TiNO outer layer and increase the content of TiN and TiO_xN_y phases. Compared to Ni–P and TiNO single-layer coatings, the Ni–P/TiNO coating samples exhibited the lowest current density value of (1.10 ± 0.02) × 10^?6 A·cm^?2 in simulated PEMFC cathode environment. Additionally, potential cyclic polarization measurements were carried out aiming to evaluate the durability of the aluminum alloy bipolar plate during the PEMFC start-up/shut-up process. The results illustrate that the Ni–P/TiNO coating samples exhibit excellent stability and corrosion resistance.     

Mechanism for the hydrolysis resistance of aluminum nitride powder modified by boric acid

Aluminum nitride (AlN) ceramics are becoming cutting-edge materials for electronic information and communication. However, raw AlN hydrolyzed rapidly, and the high storage costs of this material prevent widespread application. In this study, raw AlN was modified by boric acid (H₃BO₃) at 30 °C to enhance hydrolysis resistance. Transmission electron microscope (TEM), X-ray diffraction (XRD), the magic angle spinning nuclear magnetic resonance (²⁷Al-MAS-NMR and ¹¹B-MAS-NMR), and the fourier transform infrared spectrometer (FTIR) were used to characterize the powder before and after treatment, and the mechanism of hydrolysis resistance was determined. Modification with 0.1 M boric acid did not change the crystal phase of the AlN particles. The modified powder did not hydrolyse at 90% humidity and 70° Celsius. In the presence of boric acid, a network structure of B–O–B linkages ([BO_n], n = 3 or 4) formed that was connected to the AlN core via chemical bonds of B–N–Al and B–O–Al. The protective 6 – 10 nm-thick layer that formed on the surface of the AlN crystal, prevented attack by water molecules and hindered the hydrolysis of aluminium nitride. This study provides an alternative means of preparing anti-hydrolysis AlN powders.     

Stability,reactivity and decomposition kinetics of surface passivated α-AlH3 crystals

As a novel high energy fuel, aluminum hydride (AlH₃) has great potential in the field of solid propellants because of its high hydrogen capacity, which can significantly improve the specific impulse of solid propellants. In order to improve the stability of α-AlH₃, hydrochloric acid has been used to stabilize AlH₃ and the stabilization mechanism has been investigated. Various characterization techniques including scanning electron microscopy, X-ray electron spectrometer, X-ray diffraction, thermal analysis, and vacuum stability test have been employed to investigate the morphology, crystal structure, thermal stability, and decomposition kinetics of raw and passivated α-AlH₃. The results showed that the honeycomb-like structures could be formed on the surface of α-AlH₃ after passivation. First of all, the initial decomposition temperatures of the passivated samples were slightly increased. In particular, for the optimized sample with 105 min passivation time (AlH₃-105min), the initial decomposition temperature (173.4 °C) is increased by 5.6 °C. Moreover, the total decomposition time (1652 min) is improved by about 50% than that of the raw sample (1098 min). Besides, the decomposition activation energies (E_a) of passivated samples are much higher than that of the raw sample (84.8 kJ mol^?1), in which the optimized sample (AlH₃-105min) reaches 107.1 kJ. mol^?1. The decomposition kinetics model may change from 3-D nucleation and nucleus growth model to 2-D nucleation and nucleus growth model. It demonstrates the passivated samples have a lower decomposition rate and higher thermal stability. The stabilization mechanism is as follows: removing the impurities on the surface and accelerating the hydrolysis reaction of AlH₃ to generate complete and dense oxide layers.     

Revealing the dimensional stability mechanisms of SiC/Al composite under long-term thermal cycling

Long-term thermal cycling causes irreversible dimensional changes of the material, which in turn affects the reliability of precision instruments. In this paper, dimensional stability mechanisms of SiC/Al composites during thermal cycling were revealed using high-precision thermal dilatometer, XRD and spherical aberration correction transmission electron microscope (Cs-TEM). First, how the factors including dislocations, internal stress and precipitates affect the dimensional change of SiC/Al composites were separately introduced. Then, the integrated effect of these factors affecting the dimensional stability of SiC/Al composites was further discussed. Among them, the integrated effect of dislocation-internal stress in SiC/pure Al composites leads to an increase in dislocation density and average lattice constant, which leads to an increase in dimensional change. The integrated effect of dislocation-internal stress-precipitates in SiC/2024Al composites leads to a decrease in the average lattice constant and some changes in the precipitation behavior (including the type, density and lattice constant of the precipitates), which ultimately leads to a decrease in dimensional change. The dimensional change of the two types of composites was semi-quantitatively estimated. Finally, the reasons for the significantly higher dimensional stability of the SiC/2024Al composites were given.     

Growth behavior of aluminum borate whiskers on zirconia toughened alumina (ZTA) particle surface

In this work, B₄C-covered zirconia-toughened alumina (ZTA) particles are prepared and oxidised at 1050 °C for different times (0, 2, 4, and 8 h) in air. The X-ray diffraction and electron probe micro-analysis results show that the covering layer is mainly composed of oxide B₂O₃ intermetallics, residual B₄C particles, and Al₁₈B₄O₃₃ whiskers. The scanning electron microscopy results show that the growth of Al₁₈B₄O₃₃ whiskers on the ZTA particles enhances with increasing heat preservation time; the optimum holding time is determined to be 8 h Al₂O₃ in the ZTA particles diffuse into the covering layer and combine with B₂O₃ to form Al₁₈B₄O₃₃ whiskers; the Al₁₈B₄O₃₃ whiskers grow via the liquid-solid mechanism.     

In-situ formation of Al2O3/Al core-shell from waste material: Production of porous composite improved by graphene

Aluminum dross produced from aluminum industry was used to fabricate Al₂O₃/Al porous composites. The dross was milled for 20?h to obtain nano powder. The milled material was examined by TEM and XRD. Graphene (up to 4?wt%) was mixed with the dross and utilized to reinforce sintered composites. The milled powders were compacted then fired at various temperatures up to 700?°C. Physical properties in terms of bulk density and apparent porosity for sintered composites were tested using Archimedes method. SEM attached by energy dispersive spectrometer (EDS) was used to inspect microstructure and elemental analysis of sintered composites. Microhardness and compressive strength were also measured. Ultrasonic nondestructive technique was utilized to examine the elastic moduli. Electrical conductivity of sintered composite was also studied. During milling up to 20?h, Al₂O₃/Al core-shell was in-situ formed with size of 65.9 and 23.8?nm, respectively. The apparent porosity of sintered composites was improved with rising graphene percent while it decreased with increasing sintering temperature. Increasing of graphene mass percent and firing temperature led to remarkable increase in all mechanical properties and electrical conductivity. The maximum compressive strength, hardness, elastic modulus and electrical conductivity were 200?MPa, 1200?MPa, 215?GPa and 1.42?×?10^?5 S/m, respectively, obtained for composite sintered at 700?°C having 4?wt% graphene.     

Synthesis of ZnO rod arrays on aluminum recyclable paper and effect of the rod size on power density of eco-friendly nanogenerators

In this work, we demonstrated a novel and effective approach on the use of low-cost electrodes, an eco-friendly substrate and zinc oxide (ZnO) micro or nanorods (MRs or NRs, respectively) for building triboelectric devices (TENGs). The reported strategy focuses on using low-cost materials and fabrication processes. For the first time and without any pre-treatment, an aluminum recyclable paper from the milk carton (named ARP) was used as a substrate and TENG bottom electrode. A systematic study on the growing of ZnO structures on ARP by chemical bath deposition has been carried out. We found that the ZnO rods size, and resistivity of the TENG upper electrode considerably influence the power density of the device. Such sustainable, low-priced ZnO-based TENGs can produce up to 1.6μW/cm² output power density when operated at 50?Hz. The fabrication of an eco-friendly nanogenerator demonstrates the possibility of manufacturing low-cost, flexible, and large-area energy harvesting devices for future applications.     

A study on the thermoelectric properties of ALD-grown aluminum-doped tin oxide with respect to nanostructure modulations

The thermoelectric properties of aluminum-doped tin oxide (ATO) thin films synthesized by thermal atomic layer deposition (ALD) were studied with respect to the aluminum concentration. The overall aluminum content in each layer was modulated by adjusting the relative number of tin oxide (SnO₂) and aluminum oxide (Al₂O₃) growth cycles, where a sequential process involving n cycles of SnO₂ growth followed by 1 cycle of Al₂O₃ deposition was performed (building up a super-cycle). The electrical conductivity (620 S/cm), free carrier concentration (1.23x10²¹ cm^-3), and power factor (0.49 mW/K²m) increase until their maximum values are reached when the Al content is approximately 1.50 at% of the cations, and decrease as more Al is added in. On the other hand, the Seebeck coefficient decreases monotonically as the Al content increases up to about 2.88 at%, and begins to increase with further Al doping. Here the thermoelectric efficiency is therefore determined primarily by the free carrier concentration, while the Seebeck coefficient appears to be influenced by the overall crystal structure.     

Inhibition of hydrogen production reactions in the wet dust removal system using CeCl3 solutions

For treatment of aluminum dust, a wet dust removal system has been used worldwide. During treatment, aluminum dust is inhaled into a water tank of the dust collector. As hydrogen production reactions are likely to take place in the water tank, there exists a great risk of fire or explosion accidents associated with the wet dust removal system. Based on field research and laboratory experiments, Hydrogen Inhibition Method (HIM) by using CeCl₃ solutions was proved capable of inhibiting reactions between aluminum dust and water. When the concentration of CeCl₃ solutions reached 6.02 g/L, there was basically no hydrogen gas produced. SEM, EDS and XPS characterizations were used to assess the aluminum particles before and after being reacted with water or CeCl₃ solutions, respectively. Shrinking core model was utilized to identify the corresponding chemical reaction kinetics. Additionally, a physicochemical mechanism was established to explain these phenomena.     

Phase,microstructure and sintering of aluminum nitride powder by the carbothermal reduction-nitridation process with Y2O3 addition

Aluminum nitride powders were synthesized by carbothermal reduction-nitridation method using Al(OH)₃, carbon black and Y₂O₃ as raw materials. The change of phase, microstructure and densification during the AlN synthesis and sintering process were investigated and the effects of Y₂O₃ was discussed. The results showed that Y₂O₃ reacted with Al₂O₃ to form yttrium aluminates of YAlO₃ (orthorhombic and hexagonal phases), Y₄Al₂O₉ and Y₃Al₅O₁₂ at the low temperature of 1350 °C. YAlO₃ could firstly be transformed into Y₂O₃ and then completely into YN when the firing temperature and holding time increased. However, YN could be oxidized into Y₂O₃ again after the carbon removal at 700 °C in the air atmosphere. There were two ways generating AlN when adding Y₂O₃ and the possible mechanism was proposed. Y₂O₃ from YN oxidation favored the densification of AlN ceramics because the liquid had better flowability and distribution in the sintering process at 1800 °C.