Comprehensive numerical investigations on the thermal performance of heat recirculating micro combustor with pin fins for micro-thermal voltaic system applications

Aiming at improving the relatively low energy output and energy conversion efficiency of the micro-thermal voltaic (MTPV) system, an innovative heat recirculating micro combustor with pin fins is designed. The effects of pin fins arrangement, hydrogen/air equivalent ratio on the energy output and performance of CHMC, HMCP and HMCI are compared and investigated. The result shows that when the V_in is 6 m/s and Φ is 1.0, the emitter power of CHMC is 72.76W, and that of HCMP and HCMI micro combustor are 75.99W and 76.35W. and the emitter efficiency of CHMC, HCMP and HCMI is 41.93%, 43.26% and 44.01%. HMCI has better energy output capability compared with CHMC and HMCP. Even though, HMCI brings a higher pressure drop, it is within the acceptable range. When the V_in is 6 m/s, the pressure drop from the pin fins only accounts for 26.4% of the total pressure drop for HMCI. Through the study of equivalent ratio, it is found that HMCI has good adaptability in different equivalent ratio range. This work provides new ideas for the development of MTPV system in the future.     

Experimental research on micro hole drilling of polycrystalline Nd:YAG

Polycrystalline Nd:YAG materials have wide applications in solid-state lasers. In this study, micro hole drilling experiments were performed on polycrystalline Nd:YAG using a polycrystalline diamond micro drill. The hole diameter, edge chipping, and hole wall surface quality were examined in detail. The results showed that the hole diameter was slightly larger than tool diameter. A diameter error of less than 5.5% was achieved. The edge chipping at the entry hole was formed by the encircled petal shape exfoliations, which were produced by the indentation and rotation movement in the drilling entry stage. Edge chipping at the exit hole was generated by an entire piece of exfoliation, which was produced by a circle of microcracks around the tool tip propagating to the bottom surface in the drilling exit stage. The edge chipping width at the entry hole was smaller than that at the exit hole. Based on different material removal modes, the hole surface morphology was classified into three types: ductile removal, coexisting ductile and brittle removal, and brittle removal. The hole surface quality mainly depended on the proportion of the brittle fracture to ductile removal surface.     

A novel fabrication procedure for producing high strength hydroxyapatite ceramic scaffolds with high porosity

Hydroxyapatite (HA) scaffolds were fabricated using the space holder method with a pressureless sintering process in a systematically developed manner at different fabrication stages to increase the strength of the scaffold at high porosity. Polyvinyl alcohol (PVA) and Polymethyl methacrylate (PMMA) were used as binders and space holder agents, respectively. The physical properties of the HA scaffolds were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), linear shrinkage test, and porosity measurements. The mechanical properties of the HA scaffolds were analyzed using compressive strength measurements. The results revealed that the HA scaffold met the expected quality requirements with a compressive strength of 2.2 MPa at a porosity of 65.6% with pore sizes distributed in the range of 126–385 μm. The shrinkage of the scaffold diameter occurred by 20.27%, this diameter shrinkage predominantly to the shrinkage of the HA scaffold caused by sintering. Besides, suspect that a higher PMMA concentration causes pore size shrinkage upon sintering. The formation of pore interconnections was evidenced by SEM observations and the ‘translucent light method’ developed in this study. The results of the scaffold phase test using XRD showed that the final scaffold consisted only of the HA phase, as the PVA and PMMA phases burned out during the sintering process.     

UV curing-assisted 3D plotting of ceramic feedstock containing thermo-regulated phase-separable,photocurable vehicle for dual-scale porosity structure

We propose a novel approach for manufacturing dual-scale porosity alumina structures by UV curing-assisted 3D plotting of a specially formulated alumina feedstock using a thermo-regulated phase separable, photocurable camphene/triethylene glycol dimethacrylate (TEGDMA) vehicle. In particular, 3D plotting process was conducted at - 5 °C, and thus an alumina suspension prepared using liquid camphene/TEGDMA at room temperature could undergo phase separation, resulting in camphene crystals surrounded by walls comprised of liquid photopolymer enclosing alumina particles. To enhance the shape retention ability of extruded filaments, polystyrene (PS) polymer was used as the tackifier. The phase-separated feedrod could be extruded favorably through a nozzle and rapidly photopolymerized by UV light during the 3D plotting process. Three-dimensionally interconnected macropores were tightly constructed, which were separated by microporous alumina filaments, where micropores were created by the removal of camphene crystals via freeze-dying. The macroporosity of porous alumina ceramics was controlled by adjusting the distance between deposited filaments, while their microporosity was kept constant, leading to tightly tailored overall porosity and mechanical properties.     

二连盆地乌兰花凹陷特低渗安山岩储层的有效性评价

针对二连盆地乌兰花凹陷安山岩储层的特性认识不清、有效储层划分不准确的问题，利用岩心薄片、黏土矿物分析、物性测试以及核磁共振实验等手段开展了岩石储集空间特征、岩石蚀变程度、测井响应特征分析。在此基础上，重点开展了基于核磁共振实验的安山岩储层有效孔隙度计算模型研究，开发了相适应的测井解释评价模块，并结合常规测井和试油结果建立了安山岩储层的分类标准。结果表明：安山岩储集空间具有发育"微孔"、"杏仁孔"双孔隙的特征，且以微孔为主；根据不同蚀变程度所建立的安山岩有效孔隙度计算模型具有很高的精度，平均绝对误差为0.16%，平均相对误差为19.40%；新测井解释储层分类标准在实际应用中与试油结论具有很好的一致性，有利于乌兰花凹陷安山岩有效储层的精确划分，并为该地区开发方案的设计及可采储量评价提供技术支持。     

Characterisation of the microplasma spraying of biocompatible coating of titanium

This paper presents new results of studying the influence of parameters of microplasma spraying (MPS) of Ti wire on the structure and properties of Ti coatings. Based on the design of the experiment and the results of the SEM study, certain spraying modes were chosen to form the desired composition and structure of the Ti coating.  The dense sublayer (up to 300 µm thick) provides good adhesion to the substrate, and a porous top layer can accelerate the coated implant ingrowth with the bone.  This technology is developed for the manufacture of coated endoprosthesis implants.     

Preparation of YSZ porous ceramics with precise porosity control

Conventional preparation of porous ceramics often hard to accurately control the porosity of the samples. In this paper, by improving the foaming method, the foaming process is placed in the limited space of the ball mill tank, and YSZ porous ceramics with different porosity are obtained by changing the amount of slurry. Initial results showed that the porosity of the sample varies linearly with the increasing of addition of slurry. From the microscopic morphology, it can be seen that the increase in slurry content will reduce the number of pore with little changed size, which lead to the decrease in porosity. Therefore, with simple calculation YSZ porous ceramics with 85%, 80%, 75%, 70%, and 65% porosity can be obtained using the method of foaming in limited space by ball milling.     

碳酸盐岩裂缝性储层常规测井评价方法

哈萨克斯坦K油田石炭系KT-Ⅱ段储层为开阔台地相中低孔、特低渗灰岩储层，裂缝对改善储层的渗流能力至关重要，前人研究的利用常规测井资料评价碳酸盐岩储层裂缝的方法由于受裂缝产状、饱和度、泥浆侵入深浅等多方面因素的影响，存在确定性差、容易误判的缺陷。基于研究区目的层段有限的取心和电成像测井资料，结合孔隙型储层和裂缝-孔隙型储层测井响应特征，提出了利用补偿中子确定基块岩石电阻率与基块声波时差，再比较二者与深侧向电阻率、声波时差的差异特征，进而综合识别储层不同产状裂缝发育段，最后建立了裂缝孔隙度、次生孔隙度、裂缝渗透率、总渗透率等储层参数的测井解释模型，实现了利用常规测井资料对碳酸盐岩油藏储层的裂缝识别及参数定量评价。该方法应用的测井综合评价成果与取心物性分析、生产动态情况能够更好地匹配，为该类油藏的合理高效开发提供了依据。     

Processing of AlSi9Cu3 alloy by selective laser melting

ABSTRACT

Additive manufacturing of Al-alloys allows the production of components with a complicated structured shape, geometry composed by lattice structures, internal cooling, etc. The portfolio of Al-alloys for metal additive manufacturing is still under development and is strongly limited, compared to the conventional technology. The alloy AlSi9Cu3 is used in many applications, but its processing details are still missing. The main aim of this paper is to describe the laser process parameters for AlSi9Cu3, processed by SLM technology and manufactured from two powders of different shapes and particle sizes. The tested process parameters were laser power, laser speed, and hatch distance in the range of 100–400?W, 200–1500?mm?·?s^?1 and 90–150?µm. These were tested using a single-track and cube test. Microstructure, mechanical properties and the fatigue of SLM samples were analysed and compared with as-casted material.