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1.
针对车身三维模型中焊枪头与焊点附近的钣金件之间空间间隙检查过程复杂、检查结果不准确等问题,提出了焊枪头与钣金件空间间隙的自动检查方法。在特征识别算法和包围盒技术的基础上获得焊点特征、钣金件特征和螺母特征等分析要素;基于三维模型的投影算法和距离测量算法计算钣金件的拓扑面与虚拟焊枪之间的距离,与安全阈值比较,筛选出与焊枪发生干涉的危险平面、孔和螺母;对焊接空间不足的焊点进行标注并截图。利用二次开发环境所提供的函数库编程实现了上述算法,通过运行实例以及企业的实际使用,验证了自动检查系统的可行性。 相似文献
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Wire arc additive manufacturing(WAAM)has been investigated to deposit large-scale metal parts due to its high deposition efficiency and low material cost.However,in the process of automatically manufacturing the high-quality metal parts by WAAM,several problems about the heat build-up,the deposit-path optimization,and the stability of the process parameters need to be well addressed.To overcome these issues,a new WAAM method based on the double electrode micro plasma arc welding(DE-MPAW)was designed.The circuit principles of different metal-transfer models in the DE-MPAW deposition process were analyzed theoretically.The effects between the parameters,wire feed rate and torch stand-off distance,in the process of WAAM were investigated experimentally.In addition,a real-time DE-MPAW control system was developed to optimize and stabilize the deposition process by self-adaptively changing the wire feed rate and torch stand-off distance.Finally,a series of tests were performed to evaluate the con-trol system's performance.The results show that the capability against interferences in the process of WAAM has been enhanced by this self-adaptive adjustment system.Further,the deposition paths about the metal part's layer heights in WAAM are simplified.Finally,the appearance of the WAAM-deposited metal layers is also improved with the use of the control system. 相似文献
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Nicolas Larché Benoit Emo Audrey Allion Elisabeth Johansson Dominique Thierry 《工业材料与腐蚀》2021,72(8):1338-1349
With lower alloying cost and higher mechanical properties, lean duplex stainless steels can be an alternative to the more commonly used austenitic stainless steels. However, these alloys are still not the preferred choice, probably due to a lack of field experience. A study was thus initiated in view of defining the limits of use of selected (lean) duplexes for urban wastewater treatment units. The present paper shows the localized corrosion performance of selected lean duplexes in chloride contaminated solutions. The results are compared with austenitic S30403 and S31603 and with the more standard duplexes S82441 and S32205. The effect of welding was also investigated. Exposures in field municipal wastewater plants were conducted for 1 year in low and high chloride content units. The results show that lean duplexes S32101 and S32202 can be used as alternatives to S30403 and S31603 in low chloride electrolytes. At 500 ppm of chloride content, duplex stainless steel S32304 showed better corrosion resistance than S30403 and S31603. For higher chloride contents (1000 ppm and above) the standard duplexes S82441 and S32205 shall be preferred. 相似文献
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Qianying Hoo Xiaohu Wang Feng Yuan Xuewei Cao Tiewa Cao Maolin Zhang 《Journal of the European Ceramic Society》2021,41(6):3816-3822
Jingdezhen is famous for its bluish white (Qingbai) porcelains of the Song Dynasty, and those decorated with iron spots are distinctive among them. Herein, iron spots on a bluish white porcelain were investigated using a series of microscopic and spectroscopic characterizations. We found the decreasing iron content from more than 8 wt% to about 2 wt% during the glaze color transition from rusty to brown and finally into green, which built a connection on the coloring mechanism of iron-rich crystallized glaze and celadon glaze. We identified the rare ε-Fe2O3, a promising magnetic material, in both the dark brown crystals and the triangular crystals in the rusty area, which is its first discovery among bluish white porcelains. Based on these findings, we discussed the coloring mechanism of iron-spot decoration along with the physical form of the iron oxide crystals, indicating the partially reducing atmosphere during firing process. 相似文献
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针对纯钛TA2薄壁管的钨极氩弧焊(TIG)高速焊接时出现的咬边、驼峰等成形缺陷,以及焊接效率低等问题,提出采用双TIG焊接工艺,可有效提高焊接速度,改善焊缝成形的解决措施。同时采用ABAQUS对两种焊接方法建立焊接热弹塑性有限元模型,对比分析焊接温度场和焊后残余应力分布,并进一步对焊接TA2薄壁钛管进行显微组织分析及力学性能测试。试验结果表明:模拟所得的两种接头的焊缝轮廓尺寸与实际接头相近,双TIG焊接时焊缝中心温度低于TIG焊接,且双TIG焊缝附近Von Mises应力大于200 MPa的宽度小于TIG焊缝,焊后稳态时焊缝中心的Von Mises应力相近。双TIG焊缝中心及热影响区显微组织比TIG焊细小,两种接头的各项力学性能和耐海水腐蚀性能均满足相关标准要求。φ19 mm×0.7 mm的TA2钛管在获得良好焊缝成形的条件下,采用双TIG焊接工艺的焊接速度可达5 m/min。与TIG焊接工艺相比,生产效率大为提高,基本实现焊缝零缺陷。 相似文献