Ammonia mitigation and induction effects on hydrogen environment embrittlement of SCM440 low-alloy steel

The effect of ammonia (NH₃) contained in hydrogen (H₂) gas on hydrogen environment embrittlement (HEE) of SCM440 low-alloy steel was studied in association with the NH₃ concentration, loading rate, and gas pressure. NH₃ worked as both mitigator of the HEE and inducer of hydrogen embrittlement (HE) depending on the testing conditions. The mitigation of the HEE was achieved by the deactivation of the iron (Fe) surface for H₂ dissociation caused by the preferential adsorption of NH₃ on the Fe surface, which is enhanced by the increase in the NH₃ concentration and decrease in the H₂ gas pressure. NH₃ induced HE was caused due to creating hydrogen by the NH₃ decomposition. Since the NH₃ decomposition rate is low, the induction effect was observed when the loading rate was low. The effect of NH₃ was determined by the competition of the mitigation and induction effects.     

Method for calculating horizontal drain induced non-linear and large strain degree of consolidation

Consolidating dredged clay slurries using a combination of vacuum pressure and prefabricated horizontal drains (PHDs) is widely used in practice. This is a large strain problem, but there is no existing large strain theory for PHD induced consolidation. A method with explicit equations has been proposed to consider both mechanical and geometrical non-linearities in analyzing PHD induced consolidation. The method considers stepwise variation of properties using imaginary time concept. An imaginary time is determined by the condition of continuity of degree of consolidation before and after changing the properties. Then the method was applied to analyze a large scale model test of vacuum consolidation with PHD. Two analyses were conducted. One considered both the mechanical and geometrical non-linearity (large strain), and another only considered mechanical non-linearity (small strain). The results of large strain analysis agree with the measured settlement curve and excess pore pressures well. While the small strain analysis under-estimated the rate of consolidation significantly. The results from this study indicate that for analyzing PHD induced consolidation of clay slurries considering the effect of large strain is important, and the proposed method can be a useful design tool.     

Consolidation considering increasing soil column radius for dredged slurries improved by vacuum preloading method

Soil column is often investigated in the improvement of dredged slurries. Different from the smear zone, the soil column forms gradually and has extremely low permeability. This study presents an analytical solution for soil consolidation considering the increasing radius of the soil column and time-dependent discharge capacity. Based on the solution, the influence of the radius' increase on the consolidation behavior is found significant when the soil column has low permeability and large final radius, and the increase of formation time can lead to the increase of consolidation speed and final consolidation degree.     

Performance of BaZrO3/Y2O3 dual-phase refractory applied to TiAl alloy melting

Vacuum induction melting is a potential process for the preparation of TiAl alloys with good homogeneity and low cost. But the crucial problem is a selection of high stability refractory. In this study, a BaZrO₃/Y₂O₃ dual-phase refractory was prepared and its performance for melting TiAl alloys was studied and compared with that of a Y₂O₃ refractory. The results showed the dual-phase refractory consisted of BaZr_1-xY_xO_3-δ and Y₂O₃(ZrO₂), exhibited a thinner interaction layer (30 μm) than the Y₂O₃ refractory (90 μm) after melting the TiAl alloy. Although the TiAl alloys melted in the dual-phase and Y₂O₃ refractory exhibited similar oxygen contamination (<0.1 wt%), the alloy melted in the dual-phase refractory had smaller Y₂O₃ inclusion content and size than that in the Y₂O₃ refractory, indicating that the dual-phase refractory exhibited a better melting performance than the Y₂O₃ refractory. This study provides insights into the process of designing highly stable refractory for melting TiAl alloys.     

Effect of CaO mineral change on coal ash melting characteristics

The change of mineral composition in ash and the effect of CaO on the melting characteristics of coal ash were studied by adding different contents of CaO to coal ash. At the same time, the Factsage thermodynamics software was used to simulate the mineral changes in the synthetic ash to support and verify the experimental results. The results show that with the increase of CaO content, the melting characteristic temperature of coal ash first decreases and then rises. After adding a certain amount of CaO, the quartz with higher melting point completely disappears, and the melting point of the coal ash reaches a minimum value. And with the increase of CaO content, the appearance of wollastonite and single crystal calcium oxide mineral makes the melting point of coal ash gradually increase. It can be seen from the phase diagram calculated by Factsage that as the CaO content increases, the corresponding position of the coal ash gradually moves from the hematite region to the calcareous region. And the phenomenon of low temperature eutectic occurs when the CaO content is 35%, which is consistent with the trend of temperature change of the melting characteristics. These phenomena all indicate that the change in the melting point of coal ash is nonlinear as the content of CaO minerals increases.     

The control of paracetamol particle size and surface morphology through crystallisation in a spray dryer

The parameters governing the crystallisation of paracetamol using various conventional techniques has been extensively studied, however the factors influencing the drug crystallisation using spray drying is not as well understood. The aim of this work was to investigate the crystallisation of an active pharmaceutical ingredient through evaporative crystallisation using a spray dryer to study the physicochemical properties of the drug and to use semi-empirical equations to gain insight into the morphology and particle size of the dried powder. Paracetamol solutions were spray dried at various inlet temperatures ranging from 60 °C to 120 °C and also from a series of inlet feed solvent compositions ranging from 50/50% v/v ethanol/water to 100% ethanol and solid-state characterisation was done. The size and morphology of the dried materials were altered with a change in spray drying parameters, with an increase in inlet temperature leading to an increase in particle Sauter mean diameter (from 3.0 to 4.4 µm) and a decrease in the particle size with an increase in ethanol concentration in the feed (from 4.6 to 4.4 µm) as a result of changes in particle density and atomised droplet size. The morphology of the dried particles consisted of agglomerates of individual crystallites bound together into larger semi-spherical agglomerates with a higher tendency for particles having crystalline ridges to form at higher ethanol concentrations of the feed.     

Long-term performance predictions in ground improvements with vacuum assisted Prefabricated Vertical Drains

Investigation into time dependent long-term performance of Prefabricated Vertical Drains (PVDs) combined with vacuum consolidation in thick deposits of clay has been extremely limited. Predicting both settlements and excess pore pressures in such cases has become increasingly challenging when time duration is long-term, e.g. several years. In discussing such matter, finding a suitable model to predict the long-term performance is inevitable. Elasto-plastic analysis models such as Cam-Clay cannot predict long-term time-dependent deformational behaviour in soft soils. In this technical note, a Biot type fully-coupled creep-based elastic viscoplastic (EVP) finite element (FE) numerical model has been extended for application in vacuum consolidation. The vacuum consolidation section of the embankment constructed in Ballina, New South Wales, Australia (hereafter referred as Ballina embankment), is analysed using the model through a unit cell analysis and the numerical predictions are compared with field performance monitoring data up to 1200 days (>3 years). The proposed analysis method for PVD combined with vacuum consolidation involving an EVP model is found to be capable of predicting both short-term and long-term deformational behaviours. Predictions are improved when an exponential function is used for the secondary compression index in the EVP model. Comparison has also been carried out at another location in the embankment where the foundation clay thickness was different to check the precision of the methodology and for better understanding of ground settlement behaviour. Details of the analysis methodology and its validation against field performance data are presented in this note.     

Reversible formation-melting of nano-crystals in supercooled oxyfluoride germanate liquids

The nanocrystals play a critical role in generating and affecting functionalities of glass materials. Therefore, scientists have made considerable efforts in clarifying microscopic mechanisms of nanocrystal formation in glass to obtain the desired type of nanocrystals. However, the phase transitions of nanocrystals during heating have not been well understood. Here we report on a discovery of the reversible melting-formation of nanocrystals in an oxyfluoride germanate glass during heating-cooling circles. Using a differential scanning calorimetry (DSC), we detected a striking endothermic event at 925 K during heating, after the glass underwent a DSC upscan to a temperature between 925–986 K and subsequent cooling. Based on Raman spectroscopy, X-ray diffraction and transmission electron microscopy, the endotherm is attributed to the melting of nano-crystal BaGeF₆ (˜20 nm). An exothermal response was observed at 890 K during the DSC downscan, implying the re-formation of BaGeF₆ nano-crystals. This suggests that the melting-formation of BaGeF₆ nano-crystals is a typical first-order transition.     

Fabrication and optical properties of transparent LaErZr2O7 ceramic with high excess contents of La and Er

In this study, transparent LaErZr₂O₇ ceramic with high excess La and Er contents (nominally La_1.28Er_1.28Zr₂O_7.84) was successfully prepared by vacuum sintering at 1850?°C for 6?h using nanosized powder. The XRD, SEM, EDX and TEM results reveal that the single pyrochlore phase in the powder sample transforms to the coexistence of La-rich pyrochlore phase and Er-rich defect fluorite phase after high temperature sintering. The high excess amounts of La and Er favor the formation of pyrochlore structure. Despite the coexistence of two phases, the sample with 1?mm thickness shows excellent in-line transmittance in the visible to mid-infrared region (as high as 81% at 1100?nm). The upconversion and infrared emission under 980?nm exciting were measured and discussed as well.     

Densification and anticorrosion performances of vacuum evaporated aluminium coatings on NdFeB magnets

Al coated NdFeB magnets obtained by vacuum evaporation technique were densified by high energy ball milling method.The surface morphology,metal composition and micro structure of the coatings were characterized by scanning electron microscopy,X-ray diffraction and X-ray photoelectron spectroscopy,respectively.The anticorrosive properties were investigated by potentiodynamic polarization curves and neutral salt spray test.The pores in the Al coatings of columnar crystals(Al) induced by the evaporation technique,were apparently filled in the following ball milling process,leading to the densification of Al coatings and the evident improvement of the anticorrosive performances.When treated with ball milling for 30 min,the sample achieves the best anticorrosive performances with the self-corrosion potential of-0.87 V,self-corrosion current density of 1.65 μA/cm~2 and the neutral salt spray(NSS) time of 144 h(red rust).The improvement of the anticorro sive performances of vacuum evaporated Al coating mainly lies in the densification effect of the coating,which depends on different loading conditions of ball milling process.