SiC/SiC mini-composites with multilayer ZrSiO4 interphase: Room-temperature properties and toughening mechanism

SiC/SiC mini-composites reinforced with SiC fibers coated with different numbers of ZrSiO₄ sublayers prepared via a non-hydrolytic sol-gel process were fabricated. The tensile strength and work of fracture of the prepared SiC/SiC mini-composites were determined, and the relationship between their mechanical properties and fracture morphologies was discussed. The toughening mechanism and the variation tendency of their mechanical properties were further elaborated by analyzing the interfacial debonding morphologies of the SiC/SiC mini-composites with 1 and 4 layers of ZrSiO₄ interphase as well as the results of prior studies. A relatively rare phenomenon—the delamination of the multilayer ZrSiO₄ interphase in the SiC/SiC mini-composites but not on the SiC fibers—was observed, which clearly demonstrated the weak bonding between the ZrSiO₄ sublayers in the SiC/SiC mini-composites. The ZrSiO₄ sublayer delamination mechanism was then explained based on the high-magnification morphologies found in and beside the ZrSiO₄ interphase.     

Preparation,microstructure and ion-irradiation damage behavior of Al4SiC4-added SiC ceramics

Single-phase Al₄SiC₄ powder with a low neutron absorption cross section was synthesized and mixed with SiC powder to fabricate highly densified SiC ceramics by hot pressing. The densification of SiC ceramics was greatly improved by the decomposition of Al₄SiC₄ and the formation of aluminosilicate liquid phase during the sintering process. The resulting SiC ceramics were composed of fine equiaxed grains with an average grain size of 2.0 μm and exhibited excellent mechanical properties in terms of a high flexure strength of 593 ± 55 MPa and a fracture toughness of 6.9 ± 0.2 MPa m^1/2. Furthermore, the ion-irradiation damage in SiC ceramics was investigated by irradiating with 1.2 MeV Si⁵⁺ ions at 650 °C using a fluence of 1.1 × 10¹⁶ ions/cm², which corresponds to 6.3 displacements per atom (dpa). The evolution of the microstructure was investigated by X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy. The breaking of Si–C bonds and the segregation of C elements on the irradiated surface was revealed by XPS, whereas the formation of Si–Si and C–C homonuclear bonds within the Si–C network of SiC grains was detected by Raman spectroscopy.     

Preparation of high-purity SiC ceramics with good plasma corrosion resistance by hot-pressing sintering

High-purity SiC ceramic devices are applied in semiconductor industry owing to their outstanding properties. Nevertheless, it is difficult to densify SiC ceramics without any sintering additive even by HP sintering. In this work, high-purity and dense SiC ceramics were fabricated by HP sintering with very low amounts of sintering aids. Residual B content was only 556 ppm and relative density was more than 99.5%. Furthermore, thermal conductivity of as-prepared SiC ceramics was improved from 155 W m^?1 K^?1 to 167 W m^?1 K^?1 by increasing holding time and their plasma corrosion resistance was promoted in the meantime. The as-prepared high-purity SiC ceramics have broad application prospects in the field of semiconductor industry.     

A viable approach to prepare 3C-SiC coatings by thermal MOCVD using commercial grade precursors

A series of 3 C-SiC coatings were prepared by organometallic chemical vapor deposition (MOCVD) using precursor solution containing a varying proportion of commercial-grade hexamethyldisiloxane (HMDSO) and n-hexane. The phase composition, bonding state, and microstructure of 3 C-SiC coatings were studied in detail by grazing incidence X-ray diffraction (GIXRD), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). The microstructure and mechanical properties of the optimal 3 C-SiC coating were characterized by scanning transmission electron microscopy (STEM) and nanoindentation, respectively. Our results revealed that the amount of undesired graphite phase can be significantly reduced in the 3 C-SiC coating by introducing hydrogen gas in the reaction chamber alongside increasing the ratio of HMDSO/n-hexane in the precursor mixture. The STEM results revealed that the optimal coating was predominantly composed of nano-crystalline 3 C-SiC grains alongside a small amount of amorphous graphite. The hardness and elastic modulus of the optimal coating were 38.19 GPa and 363.2 GPa, respectively.     

Thermal shock response behaviour of carbon fibre reinforced silicon carbide matrix composites prepared by chemical vapour infiltration at different heating rates

The present work investigated the effects of thermal cycles in air on the tensile properties of a two-dimensional carbon fibre reinforced silicon carbide composite (2D C/SiC) prepared by chemical vapour infiltration at different heating rates. The composite was exposed to different cycles of thermal shock between 20 °C and 1300 °C in air. The damage mechanisms were investigated by AE online monitoring and fractured morphology offline analysis. The tensile strength of 2D-C/SiC decreases with increasing thermal cycles. However, the modulus only decrease within 40 cycles. Due to oxidation, with the decrease in heating rate, the residual properties of the material decrease more obviously. Meanwhile, the results of AE online monitoring and fracture analysis show that the matrix damage is more serious at higher heating rate and that more delamination occours in tensile fractures. The above results indicate that for the thermal shock of 2D C/SiC composites in air, oxidative damage plays a key role in the residual properties.     

Influence of SiC dispersion and Ba(Sr) substitution on the thermoelectric properties of Ca3Co4O9+δ

Ca₃Co₄O_9+δ is a typical p-type thermoelectric oxide material with a low thermal conductivity. In this study, double-layered oxide samples Ca(Ba,Sr)₃Co₄O_9+δ dispersed with different SiC contents were obtained via the traditional solid phase reaction method. The effects of different elemental substitutions and SiC dispersion contents on the microstructure and thermoelectric properties of the samples were studied. The double optimisation of partial substitution of Ca-site atoms and SiC dispersion considerably improved the thermoelectric properties of Ca₃Co₄O_9+δ. Through the elemental substitution, the resistivity of the Ca₃Co₄O_9+δ material was reduced. Conversely, introducing an appropriate amount of SiC nanoparticles enhanced phonon scattering and was crucial in reducing its thermal conductivity. After double optimisations, the dimensionless thermoelectric figure of merit (ZT) values of both Ca_2.93Sr_0.07Co₄O_9+δ + 0.1 wt% SiC and Ca_2.9Ba_0.1Co₄O_9+δ + 0.1 wt% SiC achieved an optimum value of 0.25 at 923 K.     

Repeated low-velocity impact responses of SiC particle reinforced Al metal-matrix composites

This study aimed to investigate experimentally the repeated low-velocity impact behaviors of SiC reinforced aluminum 6061 metal-matrix composites for different volume fractions and energy levels. In addition, the hardness variations were measured by the Vickers hardness tests from the impacted and impact-free cross-sections of the particle reinforced metal-matrix composites. Low-velocity impact tests were applied to composite samples manufactured by powder metallurgy (in 10, 20, and 30% volume fractions) at two total energy levels (15 and 60 J as single) and in repetitions equal to the sum of these energy levels (5 + 5 + 5 and 20 + 20 + 20 J as repeated). As a result, in increasing the impact number for all volume fractions, the total contact time was shortened and the peak contact force increased, whereas both the permanent central deflection and the absorbed energies reduced. Hence, these variations obtained under repeated impacts (5 + 5 + 5 and 20 + 20 + 20 J) revealed that metal-matrix composites showed a tougher behavior with an increase in the impact numbers from 1st to 3rd, particularly because of the strain hardening effect. Furthermore, an increase in volume fraction from 10 to 30% resulted in an increase in the impact strength under all repeated and single impacts despite changing deformation and damage mechanisms due to increasing the strain hardening effect and particle fractures. The hardness was affected by the volume fraction and increased as the volume fraction increased in both the impacted and impact-free zones. The repeated impact increased the impacted zone hardness more than the single impact for all volume fractions. Additionally, the hardness of the impacted zone under 20 + 20 + 20 J repeated impact was measured as the highest value in the 30% volume fraction. Therefore, metal-matrix composites can behave harder with the strain hardening effect under repeated impacts.     

Effect of the thicknesses of the Al2SiO5 ion conductor on the opto-electrical properties for all-solid electrochromic devices

In this study, an all-solid-state electrochromic device (ECD) with the structure of ITO/WO₃/Al₂SiO₅/NiO_x/ITO was prepared, and the effect of the Al₂SiO₅ solid electrolyte thicknesses on the opto-electrical performance was investigated. The microstructure and surface morphology were characterized using XRD, SEM and AFM, and the surface morphology and degree of surface looseness demonstrate a significant influence on the opto-electrical properties of ECDs. The charge transfer dynamics at the solid-solid interface were characterized using EIS to obtain an ionic conductivity of 4.637 × 10^-8 S/cm. CV, CA and UV–Visible spectra were employed to record the in situ electrochemical and optical properties. The results revealed that the highest optical modulation was 44.58%, the coloring and bleaching times were 14.8 s and 3.7 s, and the highest coloring efficiency was 98.17 cm²/C, which indicates that excellent opto-electrical properties were obtained. When the thickness increases, the degree of surface dense morphology transforms, and the loose morphology is more favorable for ion conductivity, which improves the opto-electrical properties. The results in this study provide insights into the understanding of Al³⁺-based all-solid-state ECDs, which promote the exploration of new types of Al³⁺ ionic conductors for all-solid-state ECDs.     

基于等压差水膜的柴油机尾气净化装置研究

开发设计了一款新型尾气颗粒物过滤净化装置,该装置利用颗粒物惯性作用和水膜吸附效应实现颗粒物与柴油机尾气的分离。通过分析计算得到形成湿润壁面连续水膜的条件。选择合适的波形板面,搭建柴油机尾气颗粒物检测系统。试验结果表明,设计的柴油机尾气颗粒净化装置可以起到很好地净化颗粒物的作用,尤其是在柴油机刚刚启动低速运转的情况下净化效率高。     

氯乙烯变温吸附装置的研究

介绍了采用变温吸附技术对氯乙烯进行干燥脱水的工艺流程及运行效果,阐述了变温吸附装置运行过程中出现的问题及相应的解决方法。