Optimal Design of Novel Electromagnetic-Ring Active Balancing Actuator with Radial Excitation

Imbalance vibration is a typical failure mode of rotational machines and has significant negative effects on the effii-ciency,accuracy,and service life of equipment.To automatically reduce the imbalance vibration during the opera-tional process,different types of active balancing actuators have been designed and widely applied in actual produc-tion.However,the existing electromagnetic-ring active balancing actuator is designed based on an axial excitation structure which can cause structural instability and has low electromagnetic driving efficiency.In this paper,a novel radial excitation structure and the working principle of an electromagnetic-ring active balancing actuator with a combined driving strategy are presented in detail.Then,based on a finite element model,the performance param-eters of the actuator are analyzed,and reasonable design parameters are obtained.Self-locking torque measurements and comparative static and dynamic experiments are performed to validate the self-locking torque and driving effi-ciency of the actuator.The results indicate that this novel active balancing actuator has sufficient self-locking torque,achieves normal step rotation at 2000 r/min,and reduces the driving voltage by 12.5％.The proposed novel balancing actuator using radial excitation and a combination of permanent magnets and soft-iron blocks has improved electro-magnetic efficiency and a more stable and compact structure.     

基于混合模式快速电荷平衡的神经刺激器

设计实现了一种可用于脊髓神经刺激器的多通道大电流神经刺激器。提出将电极短接和插入短电流脉冲相结合的混合模式,在大电流下,能更加快速地实现电荷平衡。电路设计上,将ADC动态比较器的回踢噪声消除技术应用于神经刺激器,使得动态比较器在输入压差较小时能够输出正确的比较结果,从而将电极上残留电压保持在更安全的范围内。基于CSMC 0.25 μm BCD工艺进行设计与仿真,结果表明,在单向且最大刺激电流为4 mA、刺激脉宽为60 μs、刺激周期为750 μs的条件下,该15 V、16路神经刺激器能实现±50 mV安全电压的有源电荷平衡。     

Smart control of the assembly process with a fuzzy control system in the context of Industry 4.0

Assembly line balancing is important for the efficiency of the assembly process, however, a wide range of disruptions can break the current workload balance. Some researchers explored the task assignment plan for the assembly line balancing problem with the assumption that the assembly process is smooth with no disruption. Other researchers considered the impacts of disruptions, but they only explored the task re-assignment solutions for the assembly line re-balancing problem with the assumption that the re-balancing decision has been made already. There is limited literature exploring on-line adjustment solutions (layout adjustment and production rate adjustment) for an assembly line in a dynamic environment. This is because real-time monitoring of an assembly process was impossible in the past, and it is difficult to incorporate uncertainty factors into the balancing process because of the randomness and non-linearity of these factors. However, Industry 4.0 breaks the information barriers between different parts of an assembly line, since smart, connected products, which are enabled by advanced information and communication technology, can intelligently interact and communicate with each other and collect, process and produce information. Smart control of an assembly line becomes possible with the large amounts of real-time production data in the era of Industry 4.0, but there is little literature considering this new context. In this study, a fuzzy control system is developed to analyze the real-time information of an assembly line, with two types of fuzzy controllers in the fuzzy system. Type 1 fuzzy controller is used to determine whether the assembly line should be re-balanced to satisfy the demand, and type 2 fuzzy controller is used to adjust the production rate of each workstation in time to eliminate blockage and starvation, and increase the utilization of machines. Compared with three assembly lines without the proposed fuzzy control system, the assembly line with the fuzzy control system performs better, in terms of blockage ratio, starvation ratio and buffer level. Additionally, with the improvement of information transparency, the performance of an assembly line will be better. The research findings shed light on the smart control of the assembly process, and provide insights into the impacts of Industry 4.0 on assembly line balancing.     

Sustainable disassembly line balancing model based on triple bottom line

End of life (EOL) phase of a product is receiving more attention due to increase in environmental concerns, and many studies have been conducted for value creation in EOL, focusing on concepts as remanufacturing, reuse and recycling in sustainable production manner. This study especially focuses on one of global problem, e-waste. To minimise the amount of wastes and maximise recovered materials from EOL, disassembly is one of the most important concept, associated with reuse, and balancing disassembly line in an optimal way is essential for organisations. In disassembly line balancing (DLB), not only precedence of tasks, but also risk criteria related to environment and human safety should be considered for sustainability. The aim of this study is to propose a model based on triple bottom line (TBL) dimensions, i.e. human safety, environmental safety and business criteria. To achieve sustainability in DLB, and for risk assessment in sustainable DLB, it had been decided to use a multi-criteria method, i.e. TODIM, acronym in Portuguese of ‘Tomada de Decisão Iterativa Multicritério’. The proposed model included 22 disassembly criteria categorised under TBL dimensions, which are derived from the literature. Implementation of the study was conducted for computer disassembly processes, and as a result of the study approximately 12% an improvement in cycle time was succeeded. In the long run, the integration of sustainability in disassembly operations may contribute to the competitive advantage of the company in terms of differentiation and corporate image by achieving business, environment and human targets simultaneously.     

"不知火"柑橘全自动包装生产线的设计与研究

目的为了解决柑橘在实际包装过程中因于人工手动装袋、装箱等导致的效率低下问题,设计一条全自动柑橘包装生产线。方法基于“不知火”柑橘的特殊体型特征,使用传送带分级装置对其进行分级;通过倾斜皮带解决柑橘排列姿态的整理问题;经给袋式包装机装袋后,采用扭结式扎口装置对其进行封口;利用并联机器人对其进行装箱。通过计算生产节拍,合理规划每个工序的循环时间,并通过Flexsim软件对该生产线进行仿真分析与平衡优化。结果该生产线整体效率由89%提升到93%,能够正常运行且满足生产力的需求。结论该柑橘包装生产线实现了柑橘的分级、整料、装袋、装箱等工序,降低了工作强度,提高了生产效率,实现了包装过程的自动化。     

Workers’ rest allowance and smoothing of the workload in assembly lines

Ergonomic aspects have a crucial role in manual assembly systems. They impact on the workers’ health, final product quality and productivity. For these reasons, there is the necessity to integrate them into the assembly line balancing phase as, whereas, only time and cost variables are considered. In this study, human energy expenditures are considered as ergonomic aspects and we integrate them, for the first time, into the assembly line balancing problem type 2 through the rest allowance evaluation. We consider as an objective function the minimization of the smoothness index. Firstly, a new optimal method based on mixed integer linear programming and a new linearization methodology are proposed. Then, a heuristic approach is introduced. To complete the study, a computational experimentation is presented to validate the mathematical model and to compare the methodologies proposed in terms of computational time, complexity and solution. Additionally, we provide a detailed analysis of the impact that rest allowance evaluation can have on productivity comparing the results obtained, taking into account the rest allowance integration before, during and after the assembly balancing process.     

基于SDN的互联网域间路由研究

互联网流量的爆发式增长,叠加互联网流量固有的突发性特点,使得网络流量不均衡现象日益加剧。传统BGP协议由于缺乏全网拓扑和全局流量观,只能遵循标准BGP选路原则,在解决流量调度和负载均衡方面存在不足。针对BGP协议存在的局限性,研发了基于RR+的互联网骨干网流量调度系统,并应用于ChinaNet骨干网的网内中继、网间互联出口、IDC出口等多个流量优化场景。更进一步地,提出了一种基于SDN的互联网域间路由架构,通过在域间控制器之间交换BGP路由,无需在域内和域间运行BGP协议,极大地简化了网络协议,并能够实现灵活的流量调度和负载均衡。     

Balancing of parallel U-shaped assembly lines

A new hybrid assembly line design, called parallel U-shaped assembly line system, is introduced and characterised along with numerical examples for the first time. Different from existing studies on U-shaped lines, we combine the advantages of two individual line configurations (namely parallel lines and U-shaped lines) and create an opportunity for assigning tasks to multi-line workstations located in between two adjacent U-shaped lines with the aim of maximising resource utilisation. Utilisation of crossover workstations, in which tasks from opposite areas of a same U-shaped line can be performed, is also one of the main advantages of the U-shaped lines. As in traditional U-shaped line configurations, the newly proposed line configuration also supports the utilisation of crossover workstations. An efficient heuristic algorithm is developed to find well-balanced solutions for the proposed line configurations. Test cases derived from existing studies and modified in accordance with the proposed system in this study are solved using the proposed heuristic algorithm. The comparison of results obtained when the lines are balanced independently and when the lines are balanced together (in parallel to each other) clearly indicates that the parallelisation of U-shaped lines helps decrease the need for workforce significantly.     

On optimizing system energy of voltage–frequency island based 3-D multi-core SoCs under thermal constraints

Three dimensional (3-D) multi-core SoC has been recognized as a promising solution for implementing complex applications with lower system energy. Recently, voltage–frequency island (VFI)-based design paradigm was widely adopted for energy optimization. However, the existing work commonly targeted 2-D platform, which cannot handle the exacerbated thermal issues and the increased solution space from 3-D integration. In this paper, we propose an optimization framework targeting VFI-based 3-D multi-core SoCs to minimize system energy meanwhile still meeting task deadline and thermal constraints. Our framework conducts at an earlier design phase in which designers have the freedom to determine the core stacks and map them into the hardware platform. Besides energy-aware task scheduling, we also conduct core stacking and task adjusting to balance the powers across the chip for thermal optimization. Moreover, by treating each core stack as a unity, the complicated problem of core mapping and VFI partitioning in 3-D platform can be simplified as a 2-D one. Experimental results demonstrate that on average our framework can achieve an energy reduction of 15.8% over the prior thermal balancing algorithm [17] (X. Zhou, J. Yang, Y. Xu, et al. Thermal-aware task scheduling for 3D multicore processors, IEEE Trans. Parallel Distrib. Syst. (TPDS), 21(1) (2010), 60–71.). Moreover, on average a reduction of 4.8 °C in peak temperature is achieved by our framework, compared with the state-of-the-art energy optimization scheme [8] (U.Y. Ogras, R. Marculescu, P. Choudhary, et al. Voltage–frequency island partitioning for GALS-based networks-on-chip, in: ACM/IEEE Design Automation Conference (DAC), 2007, pp. 110–115.).     

Optimal cost design of flow lines with reconfigurable machines for batch production

Modular reconfigurable machines offer the possibility to efficiently produce a family of different parts. This paper formalises a cost optimisation problem for flow lines equipped with reconfigurable machines which carry turrets, machining modules and single spindles. The proposed models take into account constraints related to: (i) design of machining modules, turrets, and machines, (ii) part locations, and (iii) precedence relations among operations. The goal is to minimise equipment cost while reaching a given output and satisfying all the constraints. A mixed integer programming model is developed for the considered optimisation problem. The approach is validated through an industrial case study and extensive numerical experiments.