镁合金网格壁板压弯成形数值模拟及实验研究

为探索镁合金整体壁板压弯成形的可行性,以及镁合金壁板压弯成形过程中金属的流动规律,对AZ31镁合金网格壁板压弯成形进行了数值模拟和实验研究。建立了有限元数值模拟的几何模型,采用有限元计算软件对AZ31镁合金网格壁板压弯成形过程进行了数值模拟研究,分析了镁合金网格壁板压弯成形中的温度场、应变场、应力场、破坏系数等的分布规律。确定了合适的AZ31镁合金壁板压弯成形工艺参数,并对镁合金网格壁板压弯成形进行了实验研究,获得了合格的镁合金网格壁板弯曲件,并分析了镁合金网格壁板成形件尺寸精度,模拟结果与实验结果相吻合,最大相对误差为16.7%。     

Improved one-dimensional beam model for unbalanced composite single-lap joint

An analytical nonlinear solution was provided for unbalanced composite single-lap joint (CSLJ) using an improved one-dimensional beam model, which incorporated the effect of bending–tension coupling. The bending–tension coupling stiffness was introduced to characterize the coupling bending and tension behavior induced by the un-symmetric stacking sequence of composite laminates. The governing differential equations captured the bending–tension coupling behavior and the geometrically nonlinear features were constructed based on the displacement compatibility conditions of flexible interface. The transverse deformation in overlap region, edge moment factors and adhesive stress distributions for the unbalanced CSLJ with inflexible, intermediate flexibility and flexible adhesive can be determined by the present one-dimensional beam model. The accuracy of the present model was validated by the comparison with nonlinear finite element model. The effect of bending–tension coupling on edge moment factors and peak values of adhesive stresses was shed light on with the present model.     

重力注水过程流动不稳定现象关键影响因素研究

重力驱动注水过程中由于流量较小以及蒸汽的积聚可能导致流动不稳定现象的发生，对核反应堆安全运行具有重要的影响。通过实验研究的方法，搭建了重力注水模拟实验装置，研究了不同蒸汽出口形阻、高位储水箱水位和加热棒初始温度下流动不稳定现象的变化规律。结果表明，重力驱动注水过程流动不稳定现象包含冷却水初次注入阶段、注入水逐出阶段和冷却水再注入阶段等。在一定冷却水初始温度、冷却水入口形阻以及系统压力下，蒸汽排出速度以及实验本体内筒顶部的聚集情况取决于蒸汽出口形阻，减小蒸汽出口形阻可加快蒸汽排放速度，压力峰峰值降低、振荡周期变长，有利于系统稳定；提高高位储水箱水位加快了冷却水注入速率，增加了加热棒被淹没率，降低了流动不稳定现象的发生次数和持续时间；随加热棒初始温度的升高，冷却水流量出现了波动向停滞的转变，流动不稳定现象发生的次数增加且持续时间加长。     

Evaluation of dynamic modulus measurement for C/C-SiC composites at different temperatures

The determination of elastic properties at application temperature is fundamental for the design of fibre reinforced ceramic composite components. An attractive method to characterize the flexural modulus at room and high temperature under specific atmosphere is the nondestructive Resonant Frequency Damping Analysis (RFDA). The objective of this paper was to evaluate and validate the modulus measurement via RFDA for orthotropic C/C-SiC composites at the application temperature. At room temperature flexural moduli of C/C-SiC with 0/90° reinforcement were measured under quasi-static 4-point bending loads and compared with dynamic moduli measured via RFDA longitudinally to fibre direction. The dynamic modulus of C/C-SiC was then measured via RFDA up to 1250°C under flowing inert gas and showed an increase with temperature which fitted with literature values. The measured fundamental frequencies were finally compared to those resulting from numerical modal analyses. Dynamic and quasi-static flexural moduli are comparable and the numerical analyses proved that bending modes are correctly modeled by means of dynamic modulus measured via RFDA. The nondestructive RFDA as well as the numerical modeling approach are suitable for evaluation of C/C-SiC and may be transferred to other fibre reinforced ceramic composite materials.     

TiO2-rutile/anatase homojunction with enhanced charge separation for photoelectrochemical water splitting

The mismatched interfaces of heterojunction usually have lots of defects, deriving in recombination of generated electron-hole pairs. On the other hand, homojunction interfaces are considered to be beneficial to the separation of charge carriers due to the similar characteristics in two sides of homojunction. TiO₂ have rutile and anatase two typical photoactive phases in nature. In this work, TiO₂-rutile/anatase (TiO₂-R/A) homojunction photoanode is fabricated by in situ growth of anatase TiO₂ on TiO₂-R surface. By contrast with TiO₂-rutile/rutile (TiO₂-R/R) photoanode, TiO₂-R/A displays higher photocurrent density (1.70 mA cm^?2 at 0.6 V vs. SCE). Deep insight into the mechanism suggests that TiO₂-R/A homojunction has intense band bending and enhanced surface area, which facilitate the charge separation and transmission. This study offers some novel insights to design and fabricate semiconductors photoanodes for highly efficient photocatalytic reactions.     

Bulging in incremental sheet forming of cold bonded multi-layered Cu clad sheet: Influence of forming conditions and bending

Bulge is a defect that causes geometrical inaccuracy and premature failure in the innovative incremental sheet forming (ISF) process. This study has two-fold objectives: (1) knowing the bulging behavior of a Cu clad tri-layered steel sheet as a function of forming conditions, and (2) analyzing the bending effect on bulging in an attempt to identify the associated mechanism. A series of ISF tests and bending analysis are performed to realize these objectives. From the cause-effect analysis, it is found that bulge formation in the layered sheet is sensitive to forming conditions in a way that bulging can be minimized utilizing annealed material and performing ISF with larger tool diameter and step size. The bending under tension analysis reveals that the formation of bulge is an outgrowth of bending moment that the forming tool applies on the sheet during ISF. Furthermore, the magnitude of bending moment depending upon the forming conditions varies from 0.046 to 10.24 N·m/m and causes a corresponding change in the mean bulge height from 0.07 to 0.91 mm. The bending moment governs bulging in layered sheet through a linear law. These findings lead to a conclusion that the bulge defect can be overcome by controlling the bending moment and the formula proposed can be helpful in this regards.