煤矿水仓清理新工艺

通过调研现场情况以及检测煤泥特性，探寻一种实用性强、方法简单的新工艺来替代劳累的人工和繁琐的机械清淤，解决现实问题。针对实际情况开发清仓新工艺，介绍了该工艺的技术路线选择、设计依据以及实际应用效果。该新工艺具有降低清仓时间、减轻工人劳动强度、设备操作简单、实用性强等特点。     

Effect of ball-milling parameters on the rheological properties of mold powder slurry

In this study, mold powder slurries with high solid loading and low viscosity were prepared during the ball-milling process for improving the homogeneity and mechanical properties of granules after spray-drying. The effect of ball-milling parameters, such as solid loading, binder/dispersant content, and ball-milling time, on the flowability, dispersibility, stability, and rheological behavior of mold powder slurries was systematically investigated by rheology observation and sedimentation tests. As these parameters varied, the slurry exhibited the shear-thinning behavior of a non-Newtonian fluid with a shear rate range of 0–50 s^?1, which was adequately described by the Herschel-Bulkley model. The optimal parameters that optimized the flowability, dispersibility, and stability of the slurry, along with its rheological behavior, were chosen as follows: solid loading, 60 wt%; modified sodium carboxymethyl cellulose binder content, 1.0 wt%; sodium tripolyphosphate dispersant content, 0.5 wt%; ball-milling time, 60 min.     

Modelling of mechanical properties of five maize varieties at critical processing conditions in the production of fermented slurry-ogi

This research work was conducted to investigate the impact of critical processing conditions on the selected mechanical properties of maize in the production of fermented ogi slurry. Five varieties of maize (A4W, C3Y, D8W, B2Y, and E9W) were soaked at 28 ^ºC and average hot soaking at 65^ºC, respectively, for 96 h at 12-h interval. Selected mechanical properties were evaluated based on a 5 × 2 × 9 factorial design (varieties× soaking methods× soaking periods). Force (FB) and energy required to break (EB) maize grains decreased significantly (p < 0.05) up to the 12th hour. The EB reduced from 873.3 to 70.0 N mm and from 873.3 to 77.8 N mm for variety E9W at soaking conditions of 28^ºC and 65^ºC, respectively. Similar trends were observed for other maize varieties. Modulus of elasticity and resilience decreased significantly (p < 0.05) with increase in soaking period and moisture content. The EB to break maize grains was directly proportional to the product of Young’s modulus and area (E_m A^1.5), the FB and area (F_m A°^.5) and force required to break and geometric mean diameter (F D_g²) of maize grains with a high R² (0.9610.999). This study suggested that the duration of soaking between 12 and 24 h should be enough to significantly (p > 0.05) reduce the hardness, force, and energy required to break whole maize grains in the production of this fermented product and relevant for predicting minimum required energy for a large-scale operation.     

溢流型球磨机进料口密封装置的改进

分析了溢流型球磨机进料口矿浆泄漏的原因以及泄漏后给球磨机润滑系统和环境所带来的危害。通过对溢流型球磨机进料口密封装置的改进,减少和杜绝了矿浆泄漏,改善了球磨机运行环境,延长了润滑油使用周期、提高了球磨机有效作业率,降低了球磨机运行成本。     

单晶SiC的电助光催化抛光及去除机理

为满足电子半导体等领域对SiC超光滑、无损伤和材料高效去除的要求，提出了电助光催化抛光SiC的新方法。研究了光催化剂种类及其pH值对抛光液氧化性和抛光效果的影响，讨论了材料的去除机理。结果表明：以p25型TiO2为光催化剂配制抛光液所获得的最大氧化还原电位为633.11 mV，材料去除率为1.18 μm/h，表面粗糙度Ra=0.218 nm；抛光后SiC表面氧化产物中，Si-C-O、Si-O和Si4C4O4的含量明显增加，SiC表面被氧化并被机械去除是主要的材料去除方式。     

Highly efficient chemical mechanical polishing method for SiC substrates using enhanced slurry containing bubbles of ozone gas

In this study, a highly efficient method for chemical mechanical polishing (CMP) of silicon carbide (SiC) substrates using enhanced slurry was proposed and developed. The enhanced slurry contains bubbles of ozone gas generated by ozone gas generator in pure water mixed with a conventional commercially available slurry. Therefore, the enhanced slurry has an oxidizing effect on the Si-face of SiC substrates. To confirm the effectiveness of bubbles enclosing ozone gas, both nano-indentation test and X-ray photoelectron spectroscopy (XPS) analysis were conducted. As a result, the hardness decrease of the Si-face of the SiC substrate was confirmed through the nano-indentation test, and the generation of reaction products was confirmed on Si-face of SiC substrate in the XPS analysis. According to a series of experimental results of our proposed highly efficient CMP method for SiC substrates, the removal rate can be increased when the enhanced slurry was applied, comparing with that for the not only conventional commercially available slurry but also commercially available dedicated slurry.     

基于RSM-BBD的废石-风砂胶结体配合比与强度试验研究

充填料浆配合比的选择直接决定了充填体的强度及运行成本。根据两种骨料混合堆积密实度试验,得到废石风砂最优配比。利用Design-Expert软件中的Box-Behnken中心组合试验设计及响应面法(RSM)研究了料浆质量分数、水泥用量和骨料配比对充填体不同龄期内无侧限抗压强度的影响规律,建立了以粗骨料胶结体3,7,28 d强度为响应值的三元二次回归模型,并对该模型的适用性进行了验证。试验结果表明,充填体强度不仅受单一因素影响,而且两因素之间的交互作用对强度影响显著。由模型的响应曲面可知,质量分数与骨料配比的交互作用对充填体早期强度影响显著,水泥用量与骨料配比的交互作用对充填体中期强度影响显著,质量分数与水泥用量的交互作用对充填体后期强度显著。通过回归模型及建立的充填材料成本函数,优选出一组料浆配合比,经现场试验满足生产要求。     

槽式太阳能集热管内相变微胶囊悬浮液的热力性能分析

针对传统使用水基和油基的太阳能集热器换热效果低和管壁热应力大的问题，以相变微胶囊悬浮液为工作流体，对抛物型槽式太阳能集热器进行了三维建模。采用蒙特卡罗射线追踪法结合有限容积法和有限元法的方法求解了太阳能集热管的光?热?力耦合问题，采用欧拉?欧拉多相流模型研究了相变微胶囊悬浮液在集热管内的流动换热特性。结果表明，相变微胶囊悬浮液强化了集热管内的对流换热，不仅降低了集热管的沿程壁温，且减少了集热管的周向温差，均化了集热管温度分布。集热管周向等效热应力呈花瓣型分布，对应的5个高温度梯度的位置附近(圆周角θ=5°, 90°, 175°, 225°和315°)出现等效应力局部峰值。吸热管内壁面θ=90°处轴向热应力为压应力，作用于整个管程，而径向热应力和切向热应力为拉应力，主要作用在进出口端。相变微胶囊悬浮液浓度越高，强化换热效果越好，集热管热应力越小，但产生的压降也随之增大。     

Vipulanandan model for the rheological properties with ultimate shear stress of oil well cement modified with nanoclay

In this study, the effect of clay nanoparticles (NC) and temperature on the rheological properties with ultimate shear stress and weight loss of the oil well cement (class H) modified with NC was investigated. The NC content was varied between 0 and 1% by the weight of the cement. The total weight loss at 800 °C for the oil well cement decreased from 6.10% to 1.03%, a 83% reduction when the cement was mixed with 1% of NC. The results also showed that 1% of NC increased the rheological properties of the cement slurry. The NC modification increased the yield stress (τ_o) and plastic viscosity (PV) by 5%–65% and 3%–16% respectively based on the NC content and the temperature of the cement slurry. The shear thinning behavior of the cement slurry with and without NC has been quantified using the Vipulanandan rheological model and compared with the Herschel-Bulkley model. The Vipulanandan rheological model has a maximum shear stress limit were as the Herschel-Bulkley model did not have a limit on the maximum shear stress. Based on the Vipulanandan rheological model the maximum shear stress produced by the 0% and 1% of NC at the temperature of 25 °C were 102 Pa and 117 Pa respectively hence an increase of 15% in the ultimate shear stress due to the addition of NC. The addition of 1% of NC increased the compressive strength of the cement by 12% and 43% after 1 day and 28 days of curing respectively. The modulus of elasticity of the cement increased with the additional of 1% NC by 6% and 76% after 1 day and 28 days of curing respectively. Effects of NC content and the temperature on the model parameters have been quantified using a nonlinear model (NLM). The NLM quantified the effect of NC treatment on all the model parameters.