[可靠性建模及试验技术]重型机床液压元件油液污染退化量分布剖面可靠性建模

针对重型机床液压系统故障频繁且多与油液中的固态颗粒污染物相关的问题，进行了油液污染趋势变化试验。通过时域分析获得了油样颗粒数的有量纲和量纲一参数，通过Q-Q图和K-S检验分析有量纲参数，污染颗粒数是退化量服从正态分布的退化数据。进行了油液污染与环境相关性分析试验，采用相关系数法分析得到，颗粒数变化量与一定范围内的温度、流量、压力的相关性小；将液压元件分为管路、阀、过滤器三类，用直径5 μm左右的颗粒和直径大于15 μm的颗粒分别研究管路及阀件的堵塞和磨损情况，以过滤器过滤精度大小的颗粒研究过滤器的堵塞情况，设定ISO4406标准20/17级对应的颗粒数为阈值，利用退化量分布建立了液压元件单一故障模式的可靠性模型；利用竞争失效模型将上述模型融合为多故障模式下的可靠性模型。     

Numerical and experimental investigation of a thermosiphon solar water heater system thermal performance used in domestic applications

The thermosiphon is a passive heat exchange method, which circulates a fluid within a system without the need for any electrical or mechanical pumps. The thermosiphon is based on natural convection where the thermal expansion occurs when the temperature difference has a corresponding difference in density across the loop. Thermosiphons are used in different applications such as solar energy collection, automotive systems, and electronics. The current study aims to investigate thermosiphon thermal performance used in domestic applications. The thermal performance of a thermosiphon has been studied by many researchers; however, according to the knowledge of the authors, the influence of the amount of the working fluid on the thermal output has not yet been investigated. Therefore, the influence of the amount of working fluid within the riser pipe has been investigated on the thermal performance of the thermosiphon. In the current study, a computational fluid dynamics model is involved. This model has been validated by comparison with experimental findings. The maximum variation between numerical and experimental results is 14.2% and 11.2% for the working fluid at the inlet and outlet of the absorber pipe, respectively. Furthermore, the results show that the amount of working fluid inside the closed thermosiphon has a great influence on the thermal performance of the system. Additionally, it is found that Case-B, when the amount of working fluid is less than by 10% compared to the traditional model, is the best case among all cases under study. Furthermore, a correlation equation to predict water temperature at the exit of the absorber pipe has been established with an accuracy of 95.05%.     

Concise dynamic model to accurately calculate the hydrogen yield during the reaction process

Estimation of hydrogen production rate and the total amount hydrogen during any reaction process require an accurate and concise dynamic model to describe the variation of hydrogen production rate with reaction time. There must be two comprehensive features of such model, the first one is that the hydrogen production rate calculated by this model is zero at the initial time is zero and the second one is that the integration of this model over time result in an explicit function. In this paper, we present a comprehensive model which meets above two requirements via amendments to the shifted logistic model. The model is validated against measured results through comparison of 25 experimental and theoretical hydrogen production rate. The experimentally validated model is used to calculate the total amount hydrogen during each reaction process. The impact of some experimental conditions on the total hydrogen production was mathematically explained for the first time, and this result reveal the excellent predictive ability of framework suggested in this paper. In addition, that is for an experimental condition history, predictions are achieved by developing a set of “secondary models” that describe some experimental conditions dependence of the “primary models” parameters. The method to obtain the parameters in “secondary models” described in this paper indicated that another major departure from the conventional models is the notion that the “secondary models” do not need to follow any preconceived formula and that they can be derived solely from the observed growth patterns. The presented framework can help the hydrogen production industry.     

番茄红素纳米结构脂质体的制备

对番茄红素纳米结构脂质体(lyco-NLC)的制备工艺进行了研究,以产品的平均粒径、多分散性系数(PDI)和包封率为指标,通过单因素实验和正交实验研究了物料因素和操作因素对lyco-NLC的影响,确定最佳制备工艺。并对lyco-NLC进行了形貌观察和贮藏稳定性研究。结果表明,lyco-NLC的最佳制备工艺条件为:总脂质质量浓度7.5 g/100 m L,固液脂质量比3.5∶1,表面活性剂吐温80质量浓度2 g/100 m L,均质压力50 MPa,均质次数3次。在最佳制备工艺条件下,lyco-NLC平均粒径为230 nm,PDI为0.23,包封率达到91.95%,产品中番茄红素载量高达4%,具有很好的水分散性。透射电子显微镜结果表明lyco-NLC粒子呈规则的球形,分散均匀。30 d的贮藏实验表明lyco-NLC具有良好的物理稳定性(平均粒径270 nm,PDI0.3)。     

Mixing of low-dose cohesive drug and overcoming of pre-blending step using a new gentle-wing high-shear mixer granulator

The objective of this study was to examine the influence of drug amount and mixing time on the homogeneity and content uniformity of a low-dose drug formulation during the dry mixing step using a new gentle-wing high-shear mixer. Moreover, the study investigated the influence of drug incorporation mode on the content uniformity of tablets manufactured by different methods. Albuterol sulfate was selected as a model drug and was blended with the other excipients at two different levels, 1% w/w and 5% w/w at impeller speed of 300?rpm and chopper speed of 3000?rpm for 30?min. Utilizing a 1?ml unit side-sampling thief probe, triplicate samples were taken from nine different positions in the mixer bowl at selected time points. Two methods were used for manufacturing of tablets, direct compression and wet granulation. The produced tablets were sampled at the beginning, middle, and end of the compression cycle. An analysis of variance analysis indicated the significant effect (p?相似文献   

探索不同投料量对老白干酒秋季转排的影响

秋季转排是衡水老白干酒生产的关键阶段,而不同的投料方式及投料量又会直接影响到转排的效果,以基酒的产量和质量为主要考察指标,探讨了不同投料量对秋季转排的影响。     

基于瓦斯涌出特征的钱家营矿掘进工作面突出预警系统应用

为实现钱家营矿掘进工作面煤与瓦斯突出实时预警,提出一种基于瓦斯涌出特征的预警方法。依据巷道高低浓度甲烷传感器实时监测数据,通过离散回归理论分析煤与瓦斯突出前的瓦斯涌出量,建立预警指标特征序列,确定掘进工作面煤与瓦斯突出预警指标危险临界值:方差0.018,波峰差0.41,波动斜率±0.027。在此基础上构建了非接触式煤与瓦斯突出可视化预警系统并在钱家营矿进行现场应用。结果表明,以瓦斯涌出特征值作为预警指标,能够准确监测到井下瓦斯异常现象,达到瓦斯数据实时解算和可视化预警的目的,为钱家营矿掘进工作面防突工作提供技术借鉴。     

牛蒡复合益生菌酸奶发酵条件的优化

本研究以胡萝卜、牛蒡、山药等为原料,添加复合益生菌制备益生菌复合酸奶并对其发酵条件进行了优化。实验结果表明,胡萝卜、牛蒡、山药的添加质量分数分别为20%、15%和10%时,发酵温度在40℃时,时间在7 h条件下,发酵的复合益生菌酸奶品质最好。乳酸菌接种量为5%～6%时,复合益生菌酸奶的酸性约为80%,持水性约为70%;通过发酵温度和发酵时间的对比,证明复合益生菌酸奶最佳发酵条件为:接种量为5%,发酵时间为7 h,发酵温度为40℃。实验结果表明:所提发酵条件能够更好实现复合益生菌酸奶的发酵优化,且得到的酸奶发酵后质量最佳。     

COB LED自动在线点胶测试补粉机的研制

在COB(Chip On Board)LED光组件制造领域,点胶、测试和补粉关键工艺基本以手工或半自动为主。为了保证COB LED产品质量一致性、提高生产效率,研制了一种COB自动在线点胶测试及补粉一体机,实现点胶、测试、补粉生产工序的自动化生产。阐述了其工艺流程及设计总体方案,提出了荧光粉量修补方法,修正初次点胶量,实现动态调节,减少人工干预。经实验验证,该一体机可以提高点胶工艺的自动化程度,具有运行速度快、可靠性好、性能稳定等特点。     

An experimental investigation of refrigerant mixture R32/R290 as drop-in replacement for HFC410A in household air conditioners

In the present paper, the refrigerant mixture R32/R290 (68%/32% by weight) is investigated as the drop-in replacement for R410A in household air conditioners. The GWP of it is only 22% of that of R410A. Theoretical and experimental investigations are conducted on the performance of the air conditioners working with both R32/R290 and R410A. Experimental results show that the refrigerant charge amount of R32/R290 is reduced by 30.0%–35.0%; the cooling and heating capacities are increased by 14.0%–23.7%. For further reducing charge amount and flammability, the micro-channel heat exchanger (condenser) is employed to replace the finned tube one. Compared with the R32/R290 system using finned tube heat exchanger, the R32/R290 charge amount and the power consumption are reduced by 34.1% and 0.4%, respectively; the cooling capacity and the COP are increased by 6.4% and 6.8%, respectively.