Fabrication method,dielectric properties,and electromagnetic absorption performance of high alumina fly ash-based ceramic composites

Mullite-Al₂O₃-SiC composites were in-situ synthesized through carbothermal reduction reaction of fly ash (FA) with a high alumina content and activated carbon (AC). The effects of sintering temperature, holding time, and amount of AC on the β-SiC yield, microstructure, dielectric properties, and electromagnetic (EM) absorption performance of the composites in the 2–18 GHz frequency range were studied. The results show that increasing the AC improves the porosities of the composites, with the highest porosity of 56.17% observed. The β-SiC yield varies considerably as the sintering parameters were altered, with a maximum yield of 23% achieved under conditions of 12 wt% AC, 1400 °C sintering temperature, and 3 h holding time. With a thickness of 3.5 mm, this composite has excellent EM absorption performance, exhibiting a minimum reflection loss (RL_min) of -51.55 dB at 7.60 GHz. Significantly, the maximum effective absorption bandwidth (EAB) reaches 3.39 GHz when the thickness is 3.0 mm. These results demonstrate that the composite prepared under ideal conditions can absorb 99.99% of the waves passing through it. Because of the interfacial polarization, conductive loss, and impedance matching of the heterostructure, the synthesized mullite-Al₂O₃-SiC composites with densities ranging from 1.43 g/cm³ to 1.62 g/cm³ demonstrate outstanding EM attenuation capabilities. Therefore, this study presents a remarkable way of utilizing fly ash to fabricate inexpensive, functional ceramic materials for EM absorption applications.     

Optical properties and radiation stability of SiO2/ZnO composite pigment prepared by co-sintering method

Thermal control coatings (TCCs) are an essential part of the thermal control systems in the spacecraft. Solar absorptance and emittance are the key performance parameters of TCCs. To develop an ultra-low solar absorption and stable inorganic TCCs for surface radiator, different TCCs were prepared by co-sintering ZnO and SiO₂ nanoparticles to form Zn₂SiO₄/SiO₂ pigment in this work, and the optical properties and radiation stability were systematically studied. It is found that the coating based on composite pigment has high reflectivity in the ultraviolet band and excellent optical performance possessing the low solar absorption of 0.06. In addition, the Zn₂SiO₄/SiO₂ coating demonstrates the highest proton and electron radiation stability because that SiO₂ between Zn₂SiO₄ particles acts as the relaxation center of the defects caused by radiation.     

Formation of Sn filled CNTs nanocomposite: Study of their magnetic,dielectric properties and enhanced microwave absorption performance at gigahertz frequencies

The Simplistic formation, advantageous configuration, non-colossal magnetoresistance and broadband absorption are important parameters for microwave absorbent materials. In this study, a core-shell nanocomposite comprising of Sn-filled carbon nanotubes (Sn/CNTs) was prepared by arc discharge method. The microstructure, morphology and surface composition of Sn/CNTs-based core-shell nanocomposites were characterized in detail. Sn/CNTs nanocomposite showed a magnetic signal due to the broken bonds and defects at interfaces in Sn/CNTs. The weak ferromagnetism was found to be helpful in improving magnetic permeability in the Sn/CNTs which confirms its role as a magnetic loss material under incident electromagnetic wave. Sn-filled CNTs revealed an appropriate value of dielectric constant, which plays an important role in impedance matching upon incident electromagnetic wave. The composite of Sn-CNTs and paraffin with a 50 wt % loading showed the lowest reflection loss (RL) of ?43.87 dB at 10 GHz, with a wide effective absorption band (RL ≤ ?10 dB) of 3 GHz in thickness of 2.3 mm. This enhanced performance is attributed to the combined effect of the conduction loss in one-dimensional core-shell architecture, the interfacial loss Sn-CNT interface, the magnetic loss due to defects-induced ferromagnetism in Sn shell, and in the carbon-containing atomic layers of CNTs.     

Impedance matching optimization of SiCf/Si3N4–SiOC composites for excellent microwave absorption properties

SiC fiber reinforced ceramic matrix composites (SiC_f-CMCs) are considered to be one of the most promising materials in the electromagnetic (EM) stealth of aero-engines, which is expected to achieve strong absorption and broad-band performance. Multiscale structural design was applied to SiC_f/Si₃N₄–SiOC composites by construction of micro/nanoscale heterogeneous interfaces and macro double-layer impedance matching structure. SiC_f/Si₃N₄–SiOC composites were fabricated by using SiC fibers with different conductivities and SiOC–Si₃N₄ matrices with gradient impedance structures to improve impedance matching effectively. Owing to its unique structure, SiC_f/Si₃N₄–SiOC composites (A3-composites) achieved excellent EM wave absorption performance with a minimum reflection coefficient (RC_min) of ?25.1 dB at 2.45 mm and an effective absorption bandwidth (EAB) of 4.0 GHz at 2.85 mm in X-band. Moreover, double-layer SiC_f/Si₃N₄–SiOC with an improved impedance matching structure obtained an RC_min of ?56.9 dB and an EAB of 4.2 GHz at 3.00 mm, which means it can absorb more than 90% of the EM waves in the whole X-band. The RC is less than ?8 dB at 2.6–2.8 mm from RT to 600 °C in the whole X-band, displaying excellent high-temperature absorption performance. The results provide a new design opinion for broad-band EM absorbing SiC_f-CMCs at high temperatures.     

Fabrication of alumina ceramics with functional gradient structures by digital light processing 3D printing technology

Alumina ceramics with different unit numbers and gradient modes were prepared by digital light processing (DLP) 3D printing technology. The side length of each functional gradient structure was 10 mm, the porosity ratio was controlled to 70%, and the number of units were (1 × 1 × 1 unit) and (2 × 2 × 2 unit) respectively. The different gradient modes were named FCC, GFCC-1, GFCC-2 and GFCC-3. SEM, XRD, and other characterization methods proved that these gradient structures of alumina ceramics had only α-Al2O3 phase and good surface morphology. The mechanical properties and energy absorption properties of alumina ceramics with different functional gradient structures were studied by compression test. The results show that the gradient structure with 1 × 1 × 1 unit has better mechanical properties and energy absorption properties when the number of units is different. When the number of units is the same, GFCC-2 and GFCC-3 gradient structures have better compressive performance and energy absorption potential than FCC structures. The GFCC-2 gradient structure with 1 × 1 × 1 unit has a maximum compressive strength of 19.62 MPa and a maximum energy absorption value of 2.72 × 105 J/m3. The good performance of such functional gradient structures can provide new ideas for the design of lightweight and compressive energy absorption structures in the future.     

Evaluation of in-situ formed La2O3–TiO2–La2O2CO3 nanocomposite photocatalyst for H2 production

The photocatalytic evolution of H₂ over La₂O₃ decorated TiO₂ catalyst was examined under solar light. It was observed that during the course of the reaction, the transformation of La₂O₃/TiO₂ into La₂O₃–TiO₂–La₂O₂CO₃ occurred and these species effectively suppressed electron-hole pair recombination by forming electron trapping centres on the surface, resulting in an increased visible light absorption and improved H₂ yield. The 2 wt%La₂O₃/TiO₂ nanocomposite demonstrated better H₂ yield (～8.76 mmol (g_cat)^?1) than the bare TiO₂ (～1.1 mmol (g_cat)^?1). The catalyst was stable even after several consecutive recycles with no substantial loss of hydrogen production rate. The H₂ rates were correlated with the physicochemical characteristics of the catalysts examined by BET–SA, H₂-TPR, XRD, UV-DRS, Raman spectroscopy, FTIR, HRTEM, EPR and PL spectroscopy.     

填料类型与填充率对短程硝化的影响研究

研究不同填料类型与不同填充率对氨氮转化能力及亚氮积累效果影响。结果表明,在填充率相同的情况下,比表面积800 m²/m³的PE-03型号填料亚硝化效果最佳,氨氮转化50%,亚氮积累99%,PE-04型号填料比表面积1 200 m²/m³,相比于PE-03,氨氮转化降低5%、亚氮积累降低3%,PE-05型号填料比表面积510 m²/m³,相比于PE-03,氨氮转化30%、亚氮积累92%;随着填料填充率10%增加到30%,氨氮转化能力从20%增长至55%,之后再增加填充料,会小范围减小亚硝化能力,最低降至48%,由于该阶段亚硝化稳定运行,AOB优势生长,填充率的改变对亚氮积累率的影响不大。不同填料类型的影响研究中,PE-03型号的填料效果最佳;在填充率的考察中,随着同种填料填充率的增加,氨氮转化能力先增加后略微减小,对亚氮积累的情况影响较小;综合经济及技术因素,确定悬浮填料取材为PE-03型号,比表面积为800 m²/m³     

非径向管板焊接接头的超声检测

对AP1000压水堆核电站安全壳贯穿件的非径向管板焊接接头结构特点进行了介绍,并分析其超声检测工艺的重点和难点。通过建立统一的缺陷定位坐标系并结合被检构件的几何特点进行综合分析,推导得出了h值(缺陷回波最高点距套管外壁的距离)的计算方法。为超声检测对这类焊接接头缺陷的准确识别和定位提供了行之有效的方法,为解决这类焊接接头的超声检测技术受限区提供了行之有效的措施。     

Silica-based ceramics toward electromagnetic microwave absorption

Silica-based ceramics have been explored extensively as a class of versatile materials for various applications in architecture, catalysis, energy, machinery, and biomedical engineering. Nevertheless, comprehensive information on silica-based ceramic and electromagnetic microwave (EMW) absorption is scarce, although excellent progress has been made in this field. Here, recent progress in the investigation of silica-based ceramics toward EMW absorption is reviewed. We first introduced the basis of ceramics (characteristics, classification, synthetic methods, potential applications). Subsequently, the silica-based ceramics, including Si-based oxides and alloys, SiOC/SiC/Si₃N₄/SiCN-based composite, Ti₃SiC₂ and composite for EMW absorption were systematically summarized. Notably, the fabrication strategies, absorption properties, and mechanisms of silica-based ceramics are described in detail, with a focus on structure and component design. Lastly, the prospects and ongoing challenges of this field in the future are presented. This review is expected to learn from the past and achieve progress toward the future of silica-based ceramic for EMW absorption.