轧机辊系弹性变形的有限元计算

建立了分析轧机辊系弹性变形的有限元方程和边界条件，在计算模型中首次考虑了辊间非线性接触摩擦，分析了在接触非线性条件下辊间载荷分布和辊缝形状的变化规律，考题计算与实验结果吻合。这为板带轧机设计、轧制工艺优化、板形控制等提供了一个高精度的分析方法。     

Ultrasonic power features of wire bonding and thermosonic flip chip bonding in microelectronics packaging

The driving voltage and current signals of piezoeeramie transducer (PZT) were measured directly by designing circuits from ultrasonic generator and using a data acquisition software system. The input impedance and power of PZT were investigated by using root mean square (RMS) calculation. The vibration driven by high frequency was tested by laser Doppler vibrometer (PSV-400-M2). And the thermosonic bonding features were observed by scanning electron microscope (JSM-6360LV). The results show that the input power of bonding is lower than that of no load. The input impedance of bonding is greater than that of no load.Nonlinear phase, plastic flow and expansion period, and strengthening bonding process are shown in the impedance and power curves. The ultrasonic power is in direct proportion to the vibration displacement driven by the power, and greater displacements driven by high power (5W) result in welding failure phenomena, such as crack, break, and peeling off in wedge bonding. For thermosonic flip chip bonding, the high power decreases position precision of bonding or results in slippage and rotation phenomena of bumps. To improve reliability and precision of thermosonic bonding, the low ultrasonic power (about 1-5W) should be chosen.     

CVC 四辊轧机有载辊缝解析模型

运用梁的弯曲变形理论，基于工作辊和支撑辊之间的变形协调关系，直接导出了辊间压力分布及辊间弹性压扁系数的解析表达式，从而较精确地求出轧辊的弹性变形，并由此得到较精确的辊缝解析解。     

形变温度对42CrMo钢塑性成形与动态再结晶的影响

以热物理模拟试验为基础,得到42CrMo钢发生动态再结晶的数学模型。采用热-力耦合的弹塑性有限元法对42CrMo钢圆柱试样的热变形过程进行了数值模拟,讨论了形变温度对42CrMo钢塑性成形与动态再结晶的影响。模拟结果表明,热变形过程中,试样各部位变形不均,心部的等效应变最大,变形不均匀性在950℃附近达到最大值;试样各部位的等效应力大小分布不均,其最大值在低温时一般出现在心部与粘着区/自由变形区的交界处,高温时一般出现在粘着区;动态再结晶分数随着形变温度升高而增大,当形变温度较低、压下量较大时也会发生较大程度的动态再结晶;试样各部位的动态再结晶晶粒大小分步不均,再结晶晶粒随形变温度升高而迅速粗化。     

乳液稳定性与其相关因素的关系

探讨了ＨＬＢ法对乳液配制的指导意义，含阴离子乳化剂液体系获得良好稳定性；助表面活怀剂对普通乳液稳定性的作用，为稳定乳液的研制提供了具体的途径和方法。     

1600高速铝带轧机扭振研究(续完)

四、稳态轧制扭振形态及其振源辨识 4—1:稳态扭转的基本形态——时域曲线功率谱分析 稳态轧制过程的扭振时域曲线是正弦波加宽带随机噪声的平稳随机过程。其统计规律不依赖时域曲线中时间的选取,而具有重复性。对其所做功率谱分析结果(图16)说明     

一种高性能铸轧辊套材料的研制

分析了目前铝常规铸轧与极限铸轧(快速铸轧)工艺要求之间的差距,提出大幅度提高铸轧辊套材料的综合性能是实现极限铸轧的先决条件.通过选择铍铜合金材料为研制对象,优化合金成分设计与精细调控热处理工艺,初步实现了强度、硬度、导热性、热强性和抗疲劳性良好匹配的目的.通过对材料的检测分析与工艺实验,证明研制出来的材料的综合性能优良,为极限铸轧技术的应用提供了有力支持.