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1.
Problems such as poor structural integrity, inhomogeneous dispersion, and agglomeration of graphene in the brazing seam are typically encountered for graphene additives in a brazed joint interface. To resolve these problems, a plasma-enhanced chemical vapor deposition process was employed for in-situ preparation of a high-quality graphene-coated copper (Cu) foam composite interlayer prior to be applied for brazing carbon/carbon composite and niobium. The prepared graphene and the brazed joints were characterized via Raman spectroscopy, scanning electron microscopy, and high-resolution transmission electron microscopy. The results revealed that graphene was evenly distributed in the brazing seam with the help of the Cu foam, which was characterized by interconnected porosity. Simultaneously, the excellent chemical inertia of graphene inhibited the collapse of the Cu foam, based on which the thermal residual stress in the joint was effectively mitigated due to the synergistic reinforcement effect of the Cu foam (with good plastic deformation capacity) and graphene (with extremely low coefficient of linear expansion). This effect led to significant improvement in the average shear strength of the joint.  相似文献   
2.
Q235钢搅拌摩擦焊接头微观组织与力学性能分析   总被引:1,自引:1,他引:0       下载免费PDF全文
在焊接速度为100 mm/min和搅拌头转速为450 r/min的工艺参数下,采用钨铼合金搅拌头对3 mm厚Q235钢进行了搅拌摩擦焊试验,并对接头的微观组织及力学性能进行了研究. 结果表明,在该工艺参数下可以获得表面无缺陷、成形良好的焊缝. 焊后搅拌头表现出一定程度的磨损及氧化. 接头截面各区域承受不同的热力联合作用,经历了不同的组织转变过程,但均保持铁素体和珠光体组织. 接头显微硬度最大值位于焊核区. 接头拉伸断裂位置处于热影响区,拉伸断口呈韧性断裂特征.  相似文献   
3.
采用Ti-28Ni(wt.%)共晶钎料在1100℃实现了高铌TiAl合金(Ti-45Al-8.5Nb-(W, B, Y) (at.%), 简称TAN)的真空钎焊连接。钎焊接头的典型界面结构为TAN/τ3-Al3Ti2Ni + B2/α2-Ti3Al layer/α2-Ti3Al + δ-Ti2Ni/α2-Ti3Al layer/τ3-Al3Ti2Ni + B2/TAN。深入研究了保温时间对钎焊接头界面组织和连接性能的影响。结果表明:Ni元素从熔融钎料向TAN母材的扩散决定了界面组织的演化,随着保温时间的延长促进了扩散层的增厚,同时导致钎缝宽度逐渐减小。接头剪切强度测试结果显示当保温时间为15分钟时,获得的最大接头室温剪切强度和高温(600℃)剪切强度分别是248.6MPa和166.4MPa。接头断口分析表明在剪切实验中裂纹主要沿着连续的金属间化合物层产生和扩展。  相似文献   
4.
采用Ti-50Ni(at%)钎料实现了TZM合金与ZrC_p-W复合材料的真空钎焊连接,通过SEM、EDS、XRD等方法分析了接头界面的微观组织结构,研究了钎焊温度对TZM/Ti-50Ni/ZrC_p-W接头界面组织及性能的影响。结果表明:钎焊接头的典型界面结构为TZM/Ti-Mo+TiNi_3+Mo-Ti-W/Ti Ni+TiNi_3+W(s,s)+(Ti,Zr)C/ZrC_p-W。随着钎焊温度的升高,Ti-Mo固溶体层宽度逐渐增大,线状条纹增多、增宽,组织逐渐粗大,晶界变圆滑;接头的抗剪强度随钎焊温度升高先升高后降低,当钎焊温度为1340℃,保温10 min时,接头获得最大抗剪强度为146 MPa。  相似文献   
5.
为研究钎焊温度对TC4/Ti60接头组织及力学性能的影响,采用纯铜箔作为中间层对TC4与Ti60合金进行接触反应钎焊,钎焊温度范围为970~1 010℃.采用SEM,EDS,XRD,拉剪试验对接头组织及力学性能进行研究.结果表明,接头的典型界面组织为TC4/α-Ti+Ti_2Cu/Ti_2Cu/Ti Cu/Ti_2Cu/α-Ti+Ti_2Cu/Ti60.随着钎焊温度的升高,基体侧的反应扩散层厚度增加,钎缝厚度及Ti-Cu金属间化合物含量逐渐减少,钎缝成分趋于均匀化.接头抗剪度随钎焊温度的升高先增加后减少,当钎焊工艺为1 000℃保温10 min时,接头抗剪强度最高为130 MPa.断口分析表明,接头断裂于钎缝与扩散反应层之间,断裂方式为准解理断裂.  相似文献   
6.
Electron beam welding of QCr0.8 chromium bronze was investigated to improve weld appearance and reduce the size of softened zone of the joints. Effect of forced cooling on weld appearance and microhardness of the joints was studied by both experiment and numerical simulation. Both welding with and without forced cooling were conducted and analyzed comparatively. The results showed that a quasi steady state temperature field and a large temperature gradient perpendicular to welding direction could achieved by forced cooling. A consistent weld width throughout the entire weld and smooth surface for both the top and bottom was achieved by forced cooling process. The width of softened zone of the joint was reduced from 2.6 mm to 1 mm by forced cooling.  相似文献   
7.
空间焊接技术研究现状及展望   总被引:1,自引:1,他引:0       下载免费PDF全文
随着空间探索活动的不断发展,空间飞行器呈现出大尺寸和长寿命的发展趋势,由此产生了大量的空间装配、维修和维护的任务,空间焊接作为一种优势明显的太空加工方法将有着广泛的应用前景.文中对空间焊接的背景进行了概述,对空间环境的特殊性及其对焊接过程的影响进行了总结,重点介绍了各种空间焊接方法的当前研究进展,分析了空间焊接地面模拟研究手段及当前相关设施的建设情况,展望了空间焊接的发展方向以及空间焊接地面模拟设施、焊接设备开发和远程遥控自动化焊接方面亟需开展的研究工作.  相似文献   
8.
The microstructure and mechanical properties of steel/Al structure material produced by additive manufacturing(AM) was investigated in this work based on the cold metal transfer welding.The results show that the microstructure gradually changed from the steel side to the aluminum side.The microstructure in the steel layer consisted of vermiform like 8ferrite and austenite structure,while in the aluminum layer the microstructure was constituted by α-Al grains and typical reticulate distributive Al-Si eutectic structure.Besides,a 7 μm thickness Ni-Al intermetallic compound layer was emerged at the interface of nickel and aluminum layer.The maximum room-temperature tensile strength of the Steel-Al structure materials was found to be 54 MPa,the rupture morphology showed a brittle fracture characteristic.  相似文献   
9.
Aluminum specimens with and without chemically cleaning were welded by electron beam to investigate the effect of、Al 2 O3 film on weld appearance. The removal mechanism of Al 2 O3 film during vacuum electron beam welding of aluminum was analyzed and the effect of Al 2 O3 film on molten pool flow behavior and weld appearance was investigated. The results showed that the weld width of the specimen was enlarged by chemically cleaning. The solid Al 2 O3 film transformed into gaseous Al 2 O via the reaction with liquid aluminum at the temperature higher than 1 350 K was the main reason for the removal of the film. The weld width was narrowed down by the oxide film due to the inhibition of outward flow driven by the surface tension gradient and the drag force between the Al 2 O3 film and liquid Al. The weld penetration was reduced in the initial stage and then enhanced in the metastable stage.  相似文献   
10.
电子束定点焊接304不锈钢熔池流动行为数值模拟   总被引:3,自引:0,他引:3       下载免费PDF全文
基于电子束焊接过程的传热与受力物理过程分析,建立相应模型,对电子束定点焊接304不锈钢的温度场与流场进行数值模拟,研究电子束焊接熔池流动行为及焊缝成形规律.结果表明,电子束加热阶段,熔池上表面温度梯度达到106 K/m,熔池表面峰值温度高,在沸点温度附近波动,强烈的金属蒸汽反作用力成为熔池流动的主要作用力,促使熔池中心下凹并不断波动,熔池冷却凝固阶段,金属蒸汽反作用力下降,熔池金属表面张力梯度引起的Marangoni对流成为熔池金属流动主要驱动力,促使焊缝表面熔宽增大,熔池凝固后焊缝上表面宽度为1.9 mm,中心处宽度为1.6 mm,下表面宽度为1.8 mm.  相似文献   
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