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1.
为研究雷达功率组件金刚石微通道热沉的加工难题,开展了飞秒激光加工多晶金刚石微流道的工艺研究,仿真模拟了飞秒激光作用于金刚石表面的温度场分布,以及诱导去除过程,理论与实验研究了金刚石的烧蚀阈值,系统研究了激光能量、扫描速度、扫描次数、焦点位置等参量及其优化工艺参数对金刚石微槽尺寸的影响规律。结果表明:当飞秒激光功率大于0.3 W时,激光作用于金刚石的最高温度超过材料去除的气化温度,温度最高位置处于光斑中心,功率不会改变温度场的分布情形;飞秒激光加工金刚石的烧蚀阈值为1.80 J/cm2,金刚石微槽深度与激光功率、扫描次数正相关,与扫描速度负相关,与正负离焦量基本成对称分布关系,而金刚石微槽表面宽度则变化不明显;在激光功率为5 W,扫描速度为100 mm/s,扫描次数为30,离焦量为-0.5 mm的优化参数下,加工出的金刚石微槽结构形状规则,截面侧壁锥度控制在3°以内,表面无残渣、裂纹、崩边等缺陷,且内部也无裂纹等缺陷,加工一致性较高,实现了微通道的 “冷”加工,可满足雷达功率组件金刚石热沉对微通道的高质量加工要求。  相似文献   
2.
To explain the intrinsic mechanism of the yield plateau phenomenon in commercially pure titanium, the tensile behaviors of commercially pure titanium specimens after 91.6% cryorolling and subsequent annealing at 280 ℃, 335 ℃, 450 ℃ and 600 ℃ have been studied. The results show that the yield plateau phenomenon is a result of dislocation behaviors controlled by grain size and thus only exists within a given range of mean grain size. α grain boundaries are the main dislocation multiplication sources of commercially pure titanium. Fine-grained microstructure could offer numerous dislocation multiplication locations during deformation. Once the applied stress is above the yielding strength, dislocations multiply rapidly and the mobile dislocation density is high. To retrieve the imposed strain rate, the mean dislocation velocity is bound to be low. Therefore, it takes time for them to interact with each other. As a result, the movement of dislocations is hardly blocked and the deformation could continue at a nearly constant applied stress. Consequently, the so-called yield plateau behavior presents in the tensile curves. The disappearance of yield plateau phenomenon in coarse-grained and ultrafi ne-grained microstructures is attributed to the quick realization of the mutual interactions among dislocations at the initial stage of tensile test.  相似文献   
3.
程文静  余林  程高  钟远红  郑成  毛桃嫣 《化工学报》2021,72(5):2837-2848
以1,3-二(3-缩水甘油醚丙基)-1,1,3,3-四甲基二硅氧烷(EDH)和八甲基环四硅氧烷(D4)为原料合成了端环氧硅油(ETSO),以ETSO为原料与葡甲胺胺化得到中间体有机硅嵌段硅油(PTSO),然后用γ-氯丙基三甲氧基硅烷(CPTSO)季铵化改性制备了Bola有机硅季铵盐(BPTSO)。BPTSO的季铵化过程最优合成工艺条件为:反应温度为80℃,物料摩尔比为n(PTSO)∶n(CPTSO)=1∶1.2,反应时间为3 h,PTSO转化率达98.60%。通过FT-IR、1H NMR、TGA、TEM对BPTSO的结构及BPTSO乳液整理后织物的微观形貌进行了表征。测试结果表明:BPTSO乳液的表面张力γ 为29.4 mN/m,临界胶束浓度CMC为0.036 mmol/L,具有囊泡结构和优越的稳定性,经BPTSO乳液整理后的棉织物具有优异的柔软度、白度及亲水性,当BPTSO乳液的用量为60 g/L时,对棉织物的增深率可达到46.5%。  相似文献   
4.
In this study, we report the three-point flexural strength and fracture toughness of monolithic hafnium carbide up to 2000 °C. HfC with different grain sizes was consolidated using the spark plasma sintering method. Coarse-grained monoliths showed a weak dependence on the strain rate during high-temperature tests at 1600 °C–2000 °C. In contrast, results for the ceramics with a grain size below 20 μm indicated a positive dependence of the yield strength vs strain rate. This allowed us to identify the activation energy for high-temperature deformation in flexure as 370 kJ/mol. This level of activation energy is in satisfactory agreement with reports about the diffusion of C in hafnium carbide.  相似文献   
5.
采用自主开发的旋转盘离心雾化实验装置进行雾化制备增材制造用铝合金粉末实验研究,通过开展雾化盘实验研究优选出粒度分布较均匀收得率较好的盘形,并获得其结构和工艺参数的影响规律;通过对制得的铝合金粉末性能和3D打印成型件物理性能进行检测。结果表明:离心雾化制备的铝合金粉末具有高流动性、窄粒度、高球形度、高松比,表面光洁无卫星粉,无空心粉等特点,同时3D打印离心雾化样件熔覆道均匀,孔洞缺陷少,致密度和力学性能明显优于气雾化样件,尤其是抗拉强度和屈服强达到495和320 MPa,相比气雾化粉打印样件提高近10%。  相似文献   
6.
Laser aided additive manufacturing(LAAM)was used to fabricate bulk Fe49.5Mn30Co10Cr10C0.5 interstitial multicomponent alloy using pre-alloyed powder.The room temperature yield strength(σy),ultimate tensile strength(σUTS)and elongation(εUST)were 645 MPa,917 MPa and 27.0%respectively.The as-built sample consisted of equiaxed and dendritic cellular structures formed by elemental segregation.These cellular structures together with oxide particle inclusions were deemed to strengthen the material.The other contributing components include dislocation strengthening,friction stress and grain bound-ary strengthening.The high εUTS was attributed to dislocation motion and activation of both twinning and transformation-induced plasticity(TWIP and TRIP).Tensile tests performed at-40℃and-130℃demonstrated superior tensile strength of 1041 MPa and 1267 MPa respectively.However,almost no twinning was observed in the fractured sample tested at-40℃and-130℃.Instead,higher fraction of strain-induced hexagonal close-packed(HCP)ε phase transformation of 21.2%were observed for fractured sample tested at-40℃,compared with 6.3%in fractured room temperature sample.  相似文献   
7.
为精确建立分割粒径与旋风分离器结构参数和操作参数之间的复杂映射关系,发展了基于数据驱动的BP神经网络(BPNN)的分割粒径模型。使用全局量纲分析,提出环形空间雷诺数、表征旋风分离器本体尺寸影响的量纲为1数和排气芯管插入深度尺寸比作为网络输入参数,表征空气动力等效分割粒径大小的量纲为1尺寸作为网络输出参数,分别确定了训练算法和隐含层神经元个数对BPNN分割粒径模型预测精度的影响。结果表明:贝叶斯正则化算法优于L-M算法和拟牛顿算法,并在隐含层神经元个数为7时达到最优预测性能。与理论模型、半经验模型和多元回归模型进行比较,结果表明,贝叶斯正则化BPNN分割粒径模型展现出了较好的预测能力和泛化性能,模型预测的均方误差为0.136、决定系数为0.975。  相似文献   
8.
杨波  孙健  郭宏丽 《金属热处理》2021,46(4):118-121
采用控制轧制-控制冷却-淬火-回火工艺制备20 mm 厚的Ti微合金化中碳钢板,研究了控制冷却工艺(冷却速度)对该钢有效晶粒尺寸和析出相的影响,并探讨了其强韧化机理。结果表明:冷却速度越快,有效晶粒尺寸越小,马氏体板条宽度越窄,含Ti析出相越细小,使其兼具高强度和良好的塑性韧性。主要是由于快速冷却保留了轧制时获得的晶体缺陷和形变能,使再加热奥氏体细化,而且快速冷却抑制了Ti在冷却过程中析出,使Ti处于过饱和状态,再加热过程中逐渐析出细小的含Ti析出相,能更有效地阻止奥氏体晶粒长大。有效晶粒细化以及纳米级含Ti析出相使该钢板具有良好的力学性能。  相似文献   
9.
Mitigating gibbsite particle cracking and breakage during industrial alumina production can increase the quality of smelter grade alumina product by reducing the ultrafine particle content. Therefore, it is essential to investigate the particle cracking during static calcination and the breakage of calcined gibbsite particles under external force. In this work, we investigated the impact of the calcination ramping rate and the crystallite size on gibbsite particle cracking during static calcination. A slow ramping rate and a large pristine crystallite size tend to increase particle cracking. Apart from the study of particle cracking behaviour, we also investigated the breakage of calcined gibbsite particle under external force. Cracks on the particle surface can initiate breakage within the crystallite and along the grain boundary under external force. The breakage within crystallite occurs as the cleavage of the crystallite, while the breakage along the grain boundary leads to the shedding of a whole crystallite. We further explored the factors influencing the strength of calcined gibbsite particles. With increasing calcination temperature, the strength of particle increases when gibbsite converts to boehmite, and then decreases when boehmite converts into amorphous alumina. Particles containing smaller crystallites and calcined with fast ramping rates exhibit higher resistance to breakage.  相似文献   
10.
Wire arc additive manufacturing(WAAM)has been investigated to deposit large-scale metal parts due to its high deposition efficiency and low material cost.However,in the process of automatically manufacturing the high-quality metal parts by WAAM,several problems about the heat build-up,the deposit-path optimization,and the stability of the process parameters need to be well addressed.To overcome these issues,a new WAAM method based on the double electrode micro plasma arc welding(DE-MPAW)was designed.The circuit principles of different metal-transfer models in the DE-MPAW deposition process were analyzed theoretically.The effects between the parameters,wire feed rate and torch stand-off distance,in the process of WAAM were investigated experimentally.In addition,a real-time DE-MPAW control system was developed to optimize and stabilize the deposition process by self-adaptively changing the wire feed rate and torch stand-off distance.Finally,a series of tests were performed to evaluate the con-trol system's performance.The results show that the capability against interferences in the process of WAAM has been enhanced by this self-adaptive adjustment system.Further,the deposition paths about the metal part's layer heights in WAAM are simplified.Finally,the appearance of the WAAM-deposited metal layers is also improved with the use of the control system.  相似文献   
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