Evaluation of oxy-acetylene flame angle effect on the erosion resistance of SiC/ZrB2–SiC/ZrB2 multilayer coatings fabricated by the shielding shrouded plasma spray technique

In the present study, the effect of oxy-acetylene flame angle on the erosion resistance of SiC/ZrB₂–SiC/ZrB₂ multilayer coatings with the gradient structure was investigated. To this aim, first, the SiC inner layer was applied by the reactive melt infiltration (RMI) technique; then ZrB₂ and ZrB₂–SiC layers with 10, 20 and 30%wt. SiC were applied on graphite by the plasma spraying technique. To prevent the oxidation of ZrB₂ and SiC particles, the plasma spraying process was performed by a solid protective shield. To evaluate the performance of the coatings in erosive environments, the samples were exposed to oxy-acetylene flame at the angles of 30°, 60° and 90° for 360 s; the destruction mechanism of SiC/ZrB₂–SiC/ZrB₂ multilayer coatings appeared to be controlled mechanically and chemically. The results of the erosion test showed that at the low flame angles of about 30°, due to the shear forces of oxy-acetylene flame, mechanical erosion overcame the chemical one. With increasing the flame angle, due to raising the surface temperature, chemical erosion overcame the mechanical one; so, most chemical destruction occurred at the flame angle of 90°. Also, the results of the erosion test showed that the total chemical and mechanical destruction at the angle of 60° was greater than that in other angles. Also, among the coatings tested, SiC/ZrB₂- 20% wt. SiC/ZrB₂ coatings had the best erosion resistance; so, the weight changes under the oxy-acetylene flame at the angles of 30° and 60°, respectively, were about ?0.038%. and ?0.355%; meanwhile, at the angle of 90°, it was about +4.3%.     

Toward a better understanding of multifunctional cement-based materials: The impact of graphite nanoplatelets (GNPs)

The impact of graphite nanoplatelets (GNPs) on the physical and mechanical properties of cementitious nanocomposites was investigated. A market-available premixed mortar was modified with 0.01% by weight of cement of commercial GNPs characterized by two distinctively different aspect ratios.The rheological behavior of the GNP-modified fresh admixtures was thoroughly evaluated. Hardened cementitious nanocomposites were investigated in terms of density, microstructure (Scanning Electron Microscopy, SEM and micro–Computed Tomography, μ-CT), mechanical properties (three-point bending and compression tests), and physical properties (electrochemical impedance spectroscopy, EIS and thermal conductivity measurements). At 28 days, all GNP-modified mortars showed about 12% increased density. Mortars reinforced with high aspect ratio GNPs exhibited the highest compressive and flexural strength: about 14% and 4% improvements compared to control sample, respectively. Conversely, low aspect ratio GNPs led to cementitious nanocomposites characterized by 36% decreased electrical resistivity combined with 60% increased thermal conductivity with respect to the control sample.     

Implication of Size-Controlled Graphite Nanosheets as Building Blocks for Thermal Conductive Three-Dimensional Framework Architecture of Nanocarbons

Preparation of three-dimensional (3D) networks has received significant attention as an effective approach for applications involving transport phenomena, such as thermal management materials, and several nanomaterials have been examined as potential building blocks of 3D networks for the improvement of heat conduction in polymer nanocomposites. For that purpose, nanocarbons such as graphene and graphite nanoplatelets have been spotlighted as suitable filler materials because of their excellent thermal conductivities (ca. 10²–10³ W·(m·K)^?1 along their lateral axes) and morphological merits. However, the implications of morphological features such as the lateral length and thickness of graphene or graphene-like materials have not yet been identified. In this study, a controlled dissociation of bulk graphite to graphite nanosheets (GNSs) using a low-cost, ecofriendly bead mill process was extensively examined and, when configured in a 3D framework architecture formation, the size-controlled GNSs demonstrated that the thermal conductivities of a 3D interconnected framework of GNSs and the corresponding polymer nanocomposite were intimately correlated with the size of the GNSs, thus demonstrating the successful preparation of an efficient thermal management material without highly sophisticated efforts. The capability of controlling the lateral size and thickness of the GNSs as well as the use of a 3D interconnected framework architecture should greatly assist the commercialization of high-quality graphene-based thermal management materials in a scalable production process.     

Preparation of fused silica membrane with high performance for high temperature gas filtration by sealing and spray coating

In order to improve the gas permeability and thermal shock resistance of the ceramic membranes applied in high temperature gas-solid separation techniques, fused silica and graphite particles were used as the primary raw material and pore-former agent, and the spray coating based-on PVA sealing was applied to prepare the separation membrane. These approaches remarkably decreases filtration resistance by increasing support permeability and reducing the intrusion of ceramic membrane forming particles into the support as well as the thickness of the membrane. The fabricated membrane had an average pore diameter of 9.85?μm and a gas permeability value of 8.2?×?10⁴?m³/(m² h bar), its dust removal efficiency reached 98.6%.     

Synthesis of SnO2@MnO2@graphite nanosheet with high reversibility and stable structure as a high-performance anode material for lithium-ion batteries

In this study, SnO₂@MnO₂@graphite (SMG) anode material is prepared via a facile ball-milling approach combined with hydrothermal treatment. SnO₂ and MnO₂ nanoparticles are evenly dispersed on numerous sheet-like graphite. MnO₂ can not only play a catalytic role for facilitating the conversion reaction of Sn/Li₂O to SnO₂, but also as a barrier to impede the coarsening of Sn in the composite. Meanwhile, graphite nanosheets could serve as an ideal volume expansion buffer and good electron conductor. Consequently, the SMG anode delivers superior reversible capacity of 1048.5 mAhg⁻¹, ideal rate capability of 522.2 mAhg⁻¹ at 5.0 A g^-1 and stable long-life cyclic performance of 814.8 mAhg⁻¹ at 1.0 A g^-1 after 1000 cycles. This result indicates that the incorporation of MnO₂, graphite nanosheet and SnO₂ have a great potential in enhancing the performance of SnO₂-based anode for battery applications.     

Visible-light-enhanced catalytic hydrolysis of ammonia borane using RuP2 quantum dots supported by graphitic carbon nitride

Hydrolytic dehydrogenation of ammonia borane (AB) driven by efficient catalysts has attracted considerable attention and is regarded as a promising strategy for hydrogen generation. Herein, RuP₂ quantum dots supported on graphitic carbon nitride (g-C₃N₄) were successfully prepared by in-situ phosphorization, yielding a highly efficient photocatalyst toward AB hydrolysis. The catalysts were characterized by field-emission scanning electron microscopy, transmission electron microscopy, x-ray diffraction, x-ray photoelectron microscopy, inductively coupled plasma atomic emission spectroscopy, UV–visible diffuse reflectance spectroscopy and photoluminescence spectroscopy. A conventional water-displacement method was employed to record the hydrogen volume as a function of reaction time. Owing to visible-light irradiation, the initial turnover frequency of the AB hydrolysis was significantly enhanced by 110% (i.e., 134 min^?1) at room temperature. Furthermore, the apparent activation energy decreased from 67.7 ± 0.9 to 47.6 ± 1.0 kJ mol^?1. The photocatalytic hydrolysis mechanism and catalyst reusability were also investigated.     

Oxidation and ablation behaviour of multiphase ultra-high-temperature ceramic Ta0·5Zr0·5B2–Si–SiC protective coating for graphite

To provide reliable oxidation protection for carbon materials under harsh high-temperature aerobic environments, a dense monolayer-multiphase ultra-high-temperature ceramic Ta_0·5Zr_0·5B₂–Si–SiC (TZSS) coating was fabricated by a combination of dipping and in-situ reaction. The oxidation resistance of the TZSS coating was investigated at 1923 K in air. The results indicated that the TZSS coating could offer at least 70 h of oxidation protection for the matrix material. The synergistic oxygen-blocking effect of the thick oxide layer formed during the oxidation test and the inner coating, played a key role in the oxidation protection process. These were responsible for the excellent oxidation resistance ability of the TZSS coating. Additionally, the ablation performance of the TZSS coating was also investigated under increased heat flux from 2.4 MW/m² to 4.2 MW/m². The ablation behaviours changed from the oxidation and evaporation of coating materials to mechanical scouring, corresponding to increased mass and linear ablation rates. Interestingly, after ablation for 40 s under a heat flux of 4.2 MW/m², a new microstructure composed of “lath-like” Ta₄Zr₁₁O₃₂ solid solution grains was found in the ablation center. This oxide layer possessed few micropores, which could provide reliable protection for the matrix material under ultra-high-temperature oxygen-containing airflow erosion, thus preventing further damage to the composite.     

Facile synthesis of carbon self-doped g-C3N4 for enhanced photocatalytic hydrogen evolution

Graphite carbon nitride (g-C₃N₄) is an appealing metal-free photocatalyst for hydrogen evolution, but the potential has been limited by its poor visible-light absorption and unsatisfactory separation of photo-induced carriers. Herein, a facile one-pot strategy to fabricate carbon self-doped g-C₃N₄ composite through the calcination of dicyanamide and trace amounts of dimethylformamide is presented. The as-obtained carbon self-doped catalyst is investigated by X-ray photoelectron spectroscopy (XPS), confirming the substitution of carbon atoms in original sites of bridging nitrogen. We demonstrate that the as-prepared materials display remarkably improved visible-light absorption and optimized electronic structure under the premise of principally maintaining the tri-s-triazine based crystal framework and surface properties. Furthermore, the carbon doped g-C₃N₄ composite simultaneously weakens the transportation barrier of charge carriers, suppresses charge recombination and raises the separated efficiency of photoinduced holes and electrons on account of the extension of pi conjugated system. As a result, carbon self-doped g-C₃N₄ exhibits 4.3 times greater photocurrent density and 5.2 times higher hydrogen evolution rate compared with its bulk counterpart under visible light irradiation.     

Effects of graphite nano-flakes on thermal and microstructural properties of TiB2–SiC composites

In the last decades, the production of ultra-high temperature composites with improved thermo-mechanical properties has attracted much attention. This study focuses on the effect of graphite nano-flakes addition on the microstructure, densification, and thermal characteristics of TiB₂–25 vol% SiC composite. The samples were manufactured through spark plasma sintering process under the sintering conditions of 1800 °C/7 min/40 MPa. Scanning electron microscopy images demonstrated a homogenous dispersion of graphite flakes within the TiB₂–SiC composite causing a betterment in the densification process. The thermal diffusivity of the specimens was gained via the laser flash technique. The addition of graphite nano-flakes as a dopant in TiB₂–SiC did not change the thermal diffusivity. Consequently, the remarkable thermal conductivity of TiB₂–SiC remained intact. It seems that the finer grains and more interfaces obstruct the heat flow in TiB₂–SiC–graphite composites. Adding a small amount of graphite nano-flakes enhances the densification of the mentioned composite by preventing the grain growth.     

Advantages and disadvantages of graphite addition on the characteristics of hot-pressed ZrB2–SiC composites

ZrB₂–SiC–graphite composites with 0–35 vol% graphite flakes were densified via hot-pressing route at the temperature of 1800 °C under the uniaxial pressure of 40 MPa for 1 h. Consolidation, mechanical properties, and microstructure of hot-pressed composites were investigated by variation of graphite content. By the addition of graphite, the relative density of composites increased, and at this hot pressing condition, fully densified composites were fabricated. The highest flexural strength of 366 MPa was measured for composite containing 7.5 vol% graphite, while the maximum Vickers hardness resulted in 2.5 vol% graphite doped one, and its value was equal to 20.8 GPa. Phase analysis of hot-pressed samples revealed the formation of the Zr₃C₂ and B₄C phases besides the main existing ZrB₂, SiC, and graphite phases. The newly carbide phases formed at the surface of ZrB₂ grains. The addition of graphite into the ZrB₂–SiC composites improved the sintering process and caused a fine-grained microstructure.