Constitutive model for gas hydrate-bearing soils considering different types of hydrate morphology and prediction of strength-band

The present study proposes a new elasto-plastic constitutive model that considers different types of hydrates in pore spaces. Many triaxial compression tests on both methane hydrate-bearing soils and carbon dioxide hydrate-bearing soils have been carried out over the last few decades. It has been revealed that methane hydrate-bearing soils and carbon dioxide hydrate-bearing soils have different strength and dilatancy properties even though they have the same hydrate contents. The reason for this might be due to the different types of hydrate morphology. In this study, therefore, the effect of the hydrate morphology on the mechanical response of gas-hydrate-bearing sediments is investigated through a model analysis by taking into account the different hardening rules corresponding to each type of hydrate morphology. In order to evaluate the capability of the proposed model, it is applied to the results of past triaxial compression tests on both methane hydrate-containing and carbon dioxide hydrate-containing sand specimens. The model is found to successfully reproduce the different stress–strain relations and dilatancy behaviors, by only giving consideration to the different morphology distributions and not changing the fitting parameters. The model is then used to predict a possible range in which the maximum deviator stress can move for various hydrate morphology ratios; the range is defined as the strength-band. The predicted curve of the maximum deviator stress obtained by the constitutive model matches the empirical equations obtained from past experiments. It supports the fact that the hydrate morphology ratio changes with the total hydrate saturation. These findings will contribute to a better understanding of the relation between the microscopic structures and macro-mechanical behaviors of gas-hydrate-bearing sediments.     

Nano TiC-Graphene-Cu composites fabrication by a modified ball-milling method followed by reactive sintering: Effects of reinforcements content on microstructure,consolidation, and mechanical properties

A two-step mechanical milling followed by a reactive sintering process was used to synthesize Nano TiC-Graphene-Cu composites from a mixture of Cu, Ti, and Graphene (GN) powders in four different compositions, and effects of reinforcements content on the microstructure and mechanical properties were studied. The results showed that a part of GN reacted with Ti atoms in the matrix, leading to the successful formation of hybrid nanocomposites. Uniform distribution of in-situ TiC with nanometer size and unreacted GN in the nanostructured Cu (Ti) solid solution were obtained. Addition of high percentage of the reinforcements led to an increase in the porosity and microhardness, coarsening of TiC nanoparticles, and decreasing the grain size of the matrix after sintering. The simultaneous presence of GN and TiC nanoparticles in the Cu matrix improved the hardness and wear resistance and reduced the friction coefficient by self-lubricating behavior. The nanocomposite with the nominal composition of Ti-40 vol % TiC showed the highest wear resistance and the lowest friction coefficient.     

Fabrication and properties of diatomite ceramics with hierarchical pores based on direct stereolithography

Porous diatomite ceramics with hierarchical pores and high apparent porosity (50.29–56%) were successfully fabricated via direct stereolithography. The pre-ball-milling time, dispersant type and dispersant concentration were systematically investigated to prepare diatomite pastes with high solid loading, low viscosity and a self-supporting effect. The results showed that a pre-ball-milling time of 24 h was more suitable to prepare diatomite pastes with high solid loading, and Span80 at 2 wt% was the optimal dispersant to obtain 40 vol% diatomite paste with a low viscosity and a self-supporting effect. To restrain the formation of defects, a heating rate as low as 0.2 °C/min was allowed to control the pyrolysis rate in the multistage debinding process. At sintering temperatures ranging from 900 °C to 1000 °C, porous diatomite ceramics exhibited a typical bimodal porosity, high apparent porosity and great flexural strength.     

Evaluation of oxy-acetylene flame angle effect on the erosion resistance of SiC/ZrB2–SiC/ZrB2 multilayer coatings fabricated by the shielding shrouded plasma spray technique

In the present study, the effect of oxy-acetylene flame angle on the erosion resistance of SiC/ZrB₂–SiC/ZrB₂ multilayer coatings with the gradient structure was investigated. To this aim, first, the SiC inner layer was applied by the reactive melt infiltration (RMI) technique; then ZrB₂ and ZrB₂–SiC layers with 10, 20 and 30%wt. SiC were applied on graphite by the plasma spraying technique. To prevent the oxidation of ZrB₂ and SiC particles, the plasma spraying process was performed by a solid protective shield. To evaluate the performance of the coatings in erosive environments, the samples were exposed to oxy-acetylene flame at the angles of 30°, 60° and 90° for 360 s; the destruction mechanism of SiC/ZrB₂–SiC/ZrB₂ multilayer coatings appeared to be controlled mechanically and chemically. The results of the erosion test showed that at the low flame angles of about 30°, due to the shear forces of oxy-acetylene flame, mechanical erosion overcame the chemical one. With increasing the flame angle, due to raising the surface temperature, chemical erosion overcame the mechanical one; so, most chemical destruction occurred at the flame angle of 90°. Also, the results of the erosion test showed that the total chemical and mechanical destruction at the angle of 60° was greater than that in other angles. Also, among the coatings tested, SiC/ZrB₂- 20% wt. SiC/ZrB₂ coatings had the best erosion resistance; so, the weight changes under the oxy-acetylene flame at the angles of 30° and 60°, respectively, were about ?0.038%. and ?0.355%; meanwhile, at the angle of 90°, it was about +4.3%.     

Preparation of self-healing Cf/SiBCN(O) composite using a novel polyborosilazane

In this study, novel polyborosilazane-derived SiBCN(O) ceramic was used as self-healing component in self-healing C_f/SiBCN(O) composite, which was prepared by polymer infiltration and pyrolysis (PIP) process. Molecular-level structure design of boron-containing ceramic precursors was utilized to achieve uniform dispersion of boron-containing self-healing components in prepared composites. No elemental diffusion was observed at the interface of ceramic matrix and carbon fibers, which resulted in stable SiBCN(O) structure. In addition, boron was uniformly distributed in C_f/SiBCN(O) composite ceramic matrix, which was beneficial for self-healing of cracks. Cracks and indentations were able to heal at high temperatures in air. The best crack-healing behavior occurred in air atmosphere at 1000 °C, with nearly complete crack healing. This excellent self-healing behavior was achieved because silicon and boron atoms in SiBCN(O) ceramic reacted with available oxygen at high temperatures to form SiO₂(l), B₂O₃(l), and B₂O₃·xSiO₂ liquid phases, which effectively filled cracks. In general, as-prepared C_f/SiBCN(O) composite exhibited excellent self-healing properties and shows great application potential in high-temperature environment applications such as aviation, aerospace, and nuclear power.     

Direct ink writing of vancomycin-loaded polycaprolactone/ polyethylene oxide/ hydroxyapatite 3D scaffolds

Novel inks were formulated by dissolving polycaprolactone (PCL), a hydrophobic polymer, in organic solvent systems; polyethylene oxide (PEO) was incorporated to extend the range of hydrophilicity of the system. Hydroxyapatite (HAp) with a weight ratio of 55–85% was added to the polymer-based solution to mimic the material composition of natural bone tissue. The direct ink writing (DIW) technique was applied to extrude the formulated inks to fabricate the predesigned tissue scaffold structures; the influence of HAp concentration was investigated. The results indicate that in comparison to other inks containing HAp (55%, 75%, and 85%w/w), the ink containing 65% w/w HAp had faster ink recovery behavior; the fabricated scaffold had a rougher surface as well as better mechanical properties and wettability. It is noted that the 65% w/w HAp concentration is similar to the inorganic composition of natural bone tissue. The elastic modulus values of PCL/PEO/HAp scaffolds were in the range of 4–12 MPa; the values were dependent on the HAp concentration. Furthermore, vancomycin as a model drug was successfully encapsulated in the PCL/PEO/HAp composite scaffold for drug release applications. This paper presents novel drug-loaded PCL/PEO/HAp inks for 3D scaffold fabrication using the DIW printing technique for potential bone scaffold applications.     

Recent progress on low-cost ceramic membrane for water and wastewater treatment

Great progress in the development of low-cost ceramic membranes from alternative materials have been achieved recently towards various application especially water and wastewater treatment. However, their significance has not been fully recognized and understood especially in term of their microstructural analysis such as formation of grain growth and microcracks. This review paper summarizes fabrication method, alternative materials, microstructure, wettability, mechanical properties and application of low-cost ceramic membrane. The fabrication method including slip casting, tape casting, extrusion, pressing method and phase inversion technique are described. Alternative materials used in low-cost ceramic membrane fabrication are discussed and categorized into clays, agricultural waste, industrial waste and animal bone waste. The mechanisms of morphology formation, microstructure and wettability properties are analysed. Modification strategies for the surface of low-cost ceramic membrane are discussed, and classified into modification for separation application, modification for photocatalytic application and modification for membrane distillation and membrane contactor system. Modification improves the membrane structure by changing the pore size, porosity and wettability properties of low-cost ceramic membranes. Mechanical properties of low-cost ceramic membranes are also discussed in detail towards several mechanism, like grain growth phenomenon and formation of microcracks which also considered as membrane defects. Grain growth phenomenon can be divided into normal and abnormal grain growth. Meanwhile, formation of microcracks could be occurred in single-phase polycrystalline ceramics that have anisotropic grains or biphasic polycrystalline grains. The application of low-cost ceramic membrane in seawater desalination, oily wastewater treatment, heavy metal adsorption, textile separation and photocatalytic application are reviewed. Finally, some possible opportunities and challenges for further development of low-cost ceramic membrane are pointed out.     

Image sequence-based risk behavior detection of power operation inspection personnel

A novel image sequence-based risk behavior detection method to achieve high-precision risk behavior detection for power maintenance personnel is proposed in this paper. In this method, the original image sequence data is first separated from the foreground and background. Then, the free anchor frame detection method is used in the foreground image to detect the personnel and correct their direction. Finally, human posture nodes are extracted from each frame of the image sequence, which are then used to identify the abnormal behavior of the human. Simulation experiment results demonstrate that the proposed algorithm has significant advantages in terms of the accuracy of human posture node detection and risk behavior identification.     

Gelling behavior of MgAl2O4 slurries with a common dispersant

MgAl₂O₄ transparent ceramics were shaped by a commonly used polyacrylic acid (PAA), which acted as both dispersant and gelling agent. The spinel slurries were prepared by ball-milling MgAl₂O₄ powder, PAA, and water in an attrition mill. The gelling of slurries happened at room temperature in air atmosphere without any other organic additive. The gelling mechanism was the formation of chelates between Mg²⁺ and carboxyl groups (-COO⁻) of PAA. The frequency-based testing method was applied to investigate the gelling process of the as-prepared slurry. In addition, a novel in situ characterization method based on a modified indentation testing was invented to better understand the strengthening of the wet green body with time and to guide when demolding could be carried out. After sintering, transparent MgAl₂O₄ ceramics with high in-line transmittance were resulted.     

Fabrication of alumina ceramics with functional gradient structures by digital light processing 3D printing technology

Alumina ceramics with different unit numbers and gradient modes were prepared by digital light processing (DLP) 3D printing technology. The side length of each functional gradient structure was 10 mm, the porosity ratio was controlled to 70%, and the number of units were (1 × 1 × 1 unit) and (2 × 2 × 2 unit) respectively. The different gradient modes were named FCC, GFCC-1, GFCC-2 and GFCC-3. SEM, XRD, and other characterization methods proved that these gradient structures of alumina ceramics had only α-Al2O3 phase and good surface morphology. The mechanical properties and energy absorption properties of alumina ceramics with different functional gradient structures were studied by compression test. The results show that the gradient structure with 1 × 1 × 1 unit has better mechanical properties and energy absorption properties when the number of units is different. When the number of units is the same, GFCC-2 and GFCC-3 gradient structures have better compressive performance and energy absorption potential than FCC structures. The GFCC-2 gradient structure with 1 × 1 × 1 unit has a maximum compressive strength of 19.62 MPa and a maximum energy absorption value of 2.72 × 105 J/m3. The good performance of such functional gradient structures can provide new ideas for the design of lightweight and compressive energy absorption structures in the future.