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1.
采用回填式搅拌摩擦点焊工艺(Refill friction stir spot welding,FSpW)对厚度均为2 mm的5A02-O铝合金和TC4钛合金板材进行焊接。通过改变停留时间和回填速度,探究不同工艺参数对接头微观组织和力学性能的影响。结果表明,在选定工艺范围内,焊点成型良好,搅拌区晶粒细小,热影响区晶粒长大但有限,搅拌套作用区界面原子扩散距离比搅拌针作用区更大,停留时间6 s获得的焊点界面原子扩散距离和金属间化合物(IMC)厚度在1 μm左右。随着回填速度提高,接头承载载荷总体呈现上升趋势,但仍有数值波动,回填速度为30 mm/min,停留时间为6s获得接头拉剪载荷最低为4861 N,回填速度为90 mm/min,停留时间为6 s获得接头拉剪载荷最高为6617 N,拉剪后宏观断面较为平整,断裂模式为剪切断裂,微观断口由韧窝组成。  相似文献   
2.
A novel non-keyhole friction stir welding technique was proposed to weld the butt joint of 6061-T6 aluminum alloy with the thickness of 6 mm. A sound joint was obtained by this technique, simultaneously eliminating the flash, shoulder mark and keyhole defects. The sleeve directly affected zone (SDAZ) and the sleeve indirectly affected zone (SIAZ) were divided into the joint according to the plunging position of the hollow sleeve. The lack of root penetration defect was avoided when the plunging depth of the hollow sleeve was only 4.2 mm, because the hollow part inside the sleeve improved the material flow below the sleeve. An S-shaped line was left at the SIAZ, and the height of it had the minimum value of 1.47 mm at 20 mm/min. Whether the failure location of the joint was in SIAZ/SDAZ or the heat-affected zone (HAZ) depended on the height and bonding strength of the S-shaped line. The joint fracture location changed from the SIAZ/SDAZ at 35 mm/min to the HAZ at 20 and 30 mm/min. The maximum tensile strength of 224.3 MPa was obtained at 30 mm/min which was 73.7% of that of the base material. The fracture surface morphology exhibited the typical ductile fracture.  相似文献   
3.
《Ceramics International》2022,48(4):4710-4721
In this study, AA5083 sheets were reinforced with four different hybrid nanoparticles by friction stir processing (FSP) for the development of surface nanocomposites used in advanced engineering applications. The present research focused on improving the properties and tribological behaviour of AA5083 alloy surfaces, including novel hybrid nanoparticles and the intermetallic phase formed during FSP. A tribometer tester with a constant normal load was used to examine the tribological performance of the hybrid composites. After the wear test, a surface profiler inspector was used to analyse the morphology and surface roughness of the examined materials. The Vickers micro-hardness of the base metal and the manufactured composites were measured. During FSP, a new intermetallic phase of AlV3 was successfully formed at 300–400 °C in the hybrid nanocomposites containing VC particles. The reinforcements resulted in additional grain refining than FSP. The AA5083/Ta2C–Al2O3 exhibited the greatest grain refinement, a sixty-fold reduction in grain size compared to that of the base alloy. The results revealed that the hybrid nanocomposites containing VC particles demonstrated the most significant microhardness values inside the stirred zone as a result of the presence of the AlV3 phase, which was increased by 25–30%. Moreover, the mechanical properties were significantly improved for all manufactured nanocomposites. The tensile strength was increased by 28% through the hybridisation of AA5083 using a hybrid of VC-GNPs. The dispersion of Ta2C-GNPs and VC-GNPs in the matrix led to excellent interfacial adhesion, resulting in an enhancement in the mechanical properties. The AA5083/VC-GNPs surface composite outperformed other manufactured composites regarding wear resistance. In addition, due to GNPs soft nature, it reduced the coefficient of friction (COF) of the manufactured composites by 20–25% compared to other reinforcements.  相似文献   
4.
《Ceramics International》2022,48(9):11981-11987
Previous research have reported that B4C–TiB2 composites could be prepared by the reactive sintering of TiC–B powder mixtures. However, due to spontaneous oxidation of raw powders, using TiC–B powder mixtures with a B/TiC molar ratio of 6: 1 introduced an intermediate phase of C during the sintering process, which deteriorated the hardness of the composites. In this report, the effects of B excess on the phase composition, microstructure, and mechanical properties of B4C–TiB2 composites fabricated by reactive hot pressing TiC–B powder mixtures were investigated. XRD and Raman spectra confirmed that lattice expansion occurred in B-rich boron carbide and BxC–TiB2 (x > 4) composites were obtained. The increasing B content improved the hardness and fracture toughness but decreased the flexural strength of BxC–TiB2 (x > 4) composites. When the molar ratio of B/TiC increased from 6.6:1 to 7.8:1, the Vickers hardness and the fracture toughness of the composites were enhanced from 26.7 GPa and 4.53 MPa m1/2 to 30.4 GPa and 5.78 MPa m1/2, respectively. The improved hardness was attributed to the microstructural improvement, while the toughening mechanism was crack deflection, crack bridging and crack branching.  相似文献   
5.
《Ceramics International》2022,48(9):12790-12799
The ablation behavior of high-entropy ceramics (HECs) was investigated in this study using an oxyacetylene flame at 2000 °C. Spark plasma sintering was used to construct a dense HEC (TiZrHfNbTa)C with a 20 vol% of SiC addition (HEC-20SiC). The densification of HEC-20SiC can be improved to a certain extent by adding SiC particles, increasing the hardness of HEC-20SiC to up to 24.6 GPa, and the crack deflection observed through the addition of SiC particles were considered to be the strengthening and toughening mechanisms. After ablation, Hf6Ta2O17, Ti5.1Ta4.9O20, Nb2Zr6O17, TaZr2.75O8, and SiO2 can be detected on an ablated surface and HEC-20SiC possesses the minimum mass ablation rate (?1.9 mg s?1) and line ablation rate (2.1 μm s?1) among the comparative ceramics. On the one hand, the SiC phase forms gaseous CO, CO2, and SiO as well as viscous SiO2 during ablation and some part of the heat can be dissipated by the evaporation of gaseous CO, CO2, and SiO; further, pore defects can be healed by viscous SiO2, thus inhibiting the diffusion of reactive oxygen species. On the other hand, the HEC phase with a lattice-distortion caused by single-phase solid-solution can effectively inhibit the invasion of reactive oxygen species and the outward migration of metal atoms. The invasion rate of reactive oxygen is considered to be the main step during HEC-20SiC ablation, and it is believed that higher principal component HECs can improve ablation performance even further.  相似文献   
6.
《Ceramics International》2022,48(12):17343-17351
Due to ultra-high temperature and short reaction time, it was very challenging to produce high purity MAX phase by plasma spraying. In this study, Cr–Al-graphite agglomerated powders with different Al additions (x = 0.2–1.5) was used to prepare Cr–Al–C composite coatings by atmospheric plasma spraying followed with annealing. Results showed that the as-sprayed coatings displayed typical lamellar structure, mainly composed of Cr–C binary carbides (Cr7C3 and Cr23C6) and residual Al. After annealing at 700 °C, the newly formed Cr2AlC phase increased significantly in the coatings. The higher addition of Al, the more Cr2AlC phase formed after annealing. The enhanced atomic diffusion, sufficient Al source and existence of (Cr, Al)Cx contributed to the formation of Cr2AlC under annealing. Annealing treatment improved the hardness of the coating, but with the increase of Cr2AlC phase content, the hardness decreased slightly. The Al content and post-annealing had a synergistic effect on the formation of Cr2AlC phase in the sprayed coatings. This provided an effective route to control the Cr2AlC content in sprayed Cr–Al–C composite coatings.  相似文献   
7.
Meniscus-confined electrodeposition is a potential approach to fabricate three-dimensional (3D) metallic microstructures. However, the quality of the deposited microstructures by this approach, which is conventionally checked by a scanning electron microscope (SEM) used off-process, cannot be well in-process qualified. This paper presents a study on meniscus-confined electrodeposition of metallic microstructures with in-process monitoring of deposition qualities. Firstly, to understand the fabrication mechanism in meniscus-confined electrodeposition which formed the fundamental for quality control, mathematical model was derived to study the geometric shape of the meniscus. Multi-physical field simulation was carried out to investigate the effect of several process parameters on the deposition results, including the micropipette aperture, biased voltage and solution concentration, etc. Meniscus-confined electrodeposition of metallic micro-wires by utilizing a micropipette was carried out. The ionic current during the electrodeposition is in-process monitored for contact point detection and fabrication quality monitoring. The corresponding relationship between the quality of the fabricated micro-wires and the in-process monitored ionic currents was investigated. This study provides a potential way for in-process quality control with the local electrodeposition method.  相似文献   
8.
《Ceramics International》2019,45(16):19650-19657
BxC-TiB2-SiC ceramic composites were fabricated via reactive hot pressing using TiC, B, and Si as the raw materials. The phase transition process was studied by heating powder mixtures to different temperatures in combination with X-ray diffraction analysis. The stoichiometric ratio between B and C in boron carbide is variable. A series of powder mixtures containing excess boron (0 wt%, 10 wt%, 20 wt%, or 30 wt% B) were sintered, and the microstructures and mechanical properties of the composites were investigated. The results showed that the B6.1C-TiB2-SiC composite prepared from the starting powders with 30 wt% excess boron had the best comprehensive mechanical properties, with a relative density, hardness, bending strength, and fracture toughness of 98.32%, 33.2 GPa, 840 MPa, and 5.22 MPa m1/2, respectively. Excessive boron substitution may cause lattice distortion in boron carbide, and the boron carbide grains in this state may form a large number of twins under the compressive stress generated by the TiB2 grains, which will affect the properties of the composites.  相似文献   
9.
In this study, the effect of cooling rates on microstructures and mechanical properties in a Al-bearing hot-rolled transformation-induced plasticity steel was investigated. The experiments were carried out using hot simulation machine and hot rolling mill, where the samples were cooled at different cooling rates. The results showed that with the increase in cooling rates, film-like retained austenite gradually disappeared and only blocky retained austenite was retained at higher cooling rates. The volume fraction of retained austenite was 9–11% at cooling rates of 0.05–1°C/s and 4–6% at cooling rates of 5–10 °C/s. In addition, martensite/austenite island was observed because of the heterogeneous carbon distribution. The samples cooled at 0.05 °C/s and 0.5 °C/s exhibited excellent mechanical properties, with tensile strengths of 712 MPa and 726 MPa, total elongations of 42% and 36% and strength and ductility balances of 29.91 GPa% and 26.15 GPa%, respectively. During plastic deformation, the instantaneous work hardening exponent of the sample cooled at 0.05 °C/s increased continuously until it reached the maximum value, while the instantaneous work hardening exponent of the sample cooled at 0.5 °C/s remained stable.  相似文献   
10.
本文研究了不同含量的改性剂Sr对原位合成Al3Ti/ADC12复合材料微观组织及力学性能的影响。通过光学显微镜以及扫描电镜观察复合材料的微观以及断口组织。实验结果表明:Sr的加入能有效减小α-Al以及Al3Ti颗粒尺寸以及优化材料形态。Sr的最优加入量为0.25 wt%。在该加入量条件下,共晶硅由针状或短棒状变为颗粒状,α-A1粗枝晶得到较好的细化。实验结果也显示:Sr的加入有效提升了复合材料的机械性能。当加入0.25 wt% Sr时,抗拉强度以及延伸率相较于基体材料增加了36.9% 和 58%。断口形貌表明,在最优加入量条件下所制备的复合材料断口几乎看不到解理面和脆性平坦区,韧窝数量增多,形貌尺寸变得更小且深,同时分布也较为均匀。断口形貌的变化符合材料力学性能变化。  相似文献   
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