特种工程胎硫化外胎质量缺陷原因分析以及解决措施

我公司使用的硫化机采用氮气定型,二次水硫化的工艺。由于特种工程胎胎体偏厚且大,成型机都比较大,生产过程中的帘布筒、钢丝、胎侧等部件都比较重且大。成型胎面使用胎面缠绕机缠绕,所以整个生产过程难度较大。特种工程胎硫化外胎的主要质量问题有:胎面皮泡、胎侧缺胶、胎侧泡、胎肩侧皮泡、子口内侧露线、子口缺胶、胎肚内缺(窝气)、胎肚露线、胎肚皮泡、胎肚串泡、子口支边、胎冠支边、子口鼓包、外胎花缺等。通过对特种工程胎硫化外胎质量缺陷原因分析,找到相应的解决措施,从而减少硫化外胎质量缺陷。     

一种新型的室温快速固化胶黏剂的研制

本文开发了一种新型的方舱夹芯板用室温固化高强度环氧结构胶黏剂,验证了其物化特性、相关力学性能和环境适应性。结果表明此胶黏剂具有优良性能,可以满足方舱用大板胶黏剂的使用需求。     

Qualitative analysis of PZT (52/48) MPB using different synthesis methods

The current work reports a comparison between the structural and optical attributes of PZT (52/48) powder and thin film prepared via solid-state reaction and sol-gel spin-coating technique, respectively. The two obtained PZT samples, PZT-I corresponding to powder which was calcined at 875°C for 2 h, and PZT-II corresponding to a thin film which was annealed at 650°C for 2 h, were investigated via X-Ray Diffraction, Raman Spectroscopy, UV–Vis Spectroscopy, and SEM analysis. The diffraction spectra suggested the creation of a polycrystalline perovskite structure in both the samples. The optical band gap was evaluated using Tauc's relation. The bandgap values were found to be 3.2 eV for PZT-I and 3.87 eV for PZT-II. The bandgap values are significantly different for the PZT materials prepared by the two different methods.     

UV curing-assisted 3D plotting of ceramic feedstock containing thermo-regulated phase-separable,photocurable vehicle for dual-scale porosity structure

We propose a novel approach for manufacturing dual-scale porosity alumina structures by UV curing-assisted 3D plotting of a specially formulated alumina feedstock using a thermo-regulated phase separable, photocurable camphene/triethylene glycol dimethacrylate (TEGDMA) vehicle. In particular, 3D plotting process was conducted at - 5 °C, and thus an alumina suspension prepared using liquid camphene/TEGDMA at room temperature could undergo phase separation, resulting in camphene crystals surrounded by walls comprised of liquid photopolymer enclosing alumina particles. To enhance the shape retention ability of extruded filaments, polystyrene (PS) polymer was used as the tackifier. The phase-separated feedrod could be extruded favorably through a nozzle and rapidly photopolymerized by UV light during the 3D plotting process. Three-dimensionally interconnected macropores were tightly constructed, which were separated by microporous alumina filaments, where micropores were created by the removal of camphene crystals via freeze-dying. The macroporosity of porous alumina ceramics was controlled by adjusting the distance between deposited filaments, while their microporosity was kept constant, leading to tightly tailored overall porosity and mechanical properties.     

UV-enhanced conductive and dielectric properties in KTN crystal

We observe enhancements of both conductive and dielectric properties under UV illumination by using a ferroelectric absorber, potassium tantalate niobate (KTa_1-xNb_xO₃, KTN). The UV-generated electron-hole pairs weaken the intrinsic ferroelectric polarization while enhance the conductive property. The UV-induced heat effect causes the enhancement of the dielectric property. The results are further confirmed by the maximal rectification ratio which shows an opposite trend between the direct heating process and the UV illumination. Our results are useful for better understanding of ferroelectric properties under UV illumination and the development of new optoelectronic devices.     

Sustainable phenolic thermosets coatings derived from urushiol

The over-exploitation of finite fossil resources and/or the increased environmental and sustainable awareness inspire scientists and technologists to search for inexpensive alternatives from renewable chemicals. Phenol formaldehyde (PF) resins, the oldest type of synthetic polymers with good mechanical properties and heat resistance, are widely used in the production of coatings, laminates, molding compositions, and glues. Here, biobased urushiol-derived PF resins were synthesized from the alkali-catalyzed reaction between urushiol and formaldehyde. The chemical compositions and molecular structures of resole resins were characterized by carbon-13 nuclear magnetic resonance and Fourier transform infrared spectroscopy, and their curing behaviors were studied by differential scanning calorimetry. The as-prepared urushiol-derived resole resins had methylol (Ph−CH₂OH), ortho- and para-hemiformal groups (Ph−CH₂OCH₂OH), and the para−para/ortho−para/ortho−ortho links of methylene groups (Ph−CH₂−Ph), whereas the resole resins had low curing temperatures at about 100–113°C. Additionally, given the long side alkyl group moiety on the aromatic rings of urushiol, the films of cured urushiol-derived resole resins had low glass transition temperatures of 132 ± 2°C. Furthermore, the as-prepared urushiol-derived coatings exhibited excellent physical and mechanical properties.     

Spreading and Curing Behaviors of a Thermosetting Droplet-Silicone on a Heated Surface

Thermosetting materials are widely used as encapsulation in the electrical packaging to protect the core electronic components from external force, moisture, dust, and other factors. However, the spreading and curing behaviors of such kind of fluid on a heated surface have been rarely explored. In this study, we experimentally and numerically investigated the spreading and curing behaviors of the silicone(OE6550 A/B, which is widely used in the light-emitting diode packaging) droplet with diameter of ～2.2 mm on a heated surface with temperature ranging from 25 ℃ to 250 ℃. For the experiments, we established a setup with high-speed camera and heating unit to capture the fast spreading process of the silicone droplet on the heated surface. For the numerical simulation, we built a viscosity model of the silicone by using the Kiuna's model and combined the viscosity model with the Volume of Fluid(VOF) model by the User Defined Function(UDF) method. The results show that the surface temperature significantly affected the spreading behaviors of the silicone droplet since it determines the temperature and viscosity distribution inside the droplet. For surface temperature varied from 25 ℃ to 250 ℃, the final contact radius changed from ～2.95 mm to ～1.78 mm and the total spreading time changed from ～511 s to ～0.15 s. By further analyzing the viscosity evolution of the droplet, we found that the decreasing of the total spreading time was caused by the decrease of the viscosity under high surface temperature at initial spreading stage, while the reduction of the final contact radius was caused by the curing of the precursor film. This study supplies a strategy to tuning the spreading and curing behavior of silicone by imposing high surface temperature, which is of great importance to the electronic packaging.     

Structural,magnetic, and optical properties of nano-sized Ni0.85Se

Nanocrystalline Ni_0.85Se was synthesized by a hydrothermal method. X-ray diffraction analysis by Rietveld method indicated that Ni_0.85Se has a NiAs-type hexagonal structure. Narrow crystallite size distribution with an average area-weighted size of 〈ɛ_F〉 = 8.5 nm is obtained by Warren-Averbach method. Structural analysis revealed deformed Se atoms octahedron with the shortest distance between Se atoms in adjacent planes 〈Se–Se〉_adj smaller than between nearest neighbors in layer plane 〈Se–Se〉_nea, and a rather short interatomic distance between the transition metal atoms 〈Ni–Ni〉. The optical property of Ni_0.85Se was studied by UV-spectroscopy. Magnetic measurement shows a ferromagnetic phase transition for Ni_0.85Se below 14 K.