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Wire arc additive manufacturing(WAAM)has been investigated to deposit large-scale metal parts due to its high deposition efficiency and low material cost.However,in the process of automatically manufacturing the high-quality metal parts by WAAM,several problems about the heat build-up,the deposit-path optimization,and the stability of the process parameters need to be well addressed.To overcome these issues,a new WAAM method based on the double electrode micro plasma arc welding(DE-MPAW)was designed.The circuit principles of different metal-transfer models in the DE-MPAW deposition process were analyzed theoretically.The effects between the parameters,wire feed rate and torch stand-off distance,in the process of WAAM were investigated experimentally.In addition,a real-time DE-MPAW control system was developed to optimize and stabilize the deposition process by self-adaptively changing the wire feed rate and torch stand-off distance.Finally,a series of tests were performed to evaluate the con-trol system's performance.The results show that the capability against interferences in the process of WAAM has been enhanced by this self-adaptive adjustment system.Further,the deposition paths about the metal part's layer heights in WAAM are simplified.Finally,the appearance of the WAAM-deposited metal layers is also improved with the use of the control system. 相似文献
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A Cooper(II) (Cu2+)-nitrogen coordination-crosslinked network is designed in poly(styrene-co-butadiene-co-styrene) (SBS) to change commercial elastomers into advanced soft materials. Herein, ligand groups into SBS molecular chains by the 3,6-di(2-pyridyl)-1,2,4,5-tetrazine (DPT) click reaction are first introduced. The results from fourier transform infrared (FT-IR), 1H-nuclear magnetic resonance, and X-ray photoelectron spectroscopy (XPS) are verified the successful modification of SBS. The DPT-grafted SBS could then coordinate with copper sulfate (CuSO4) to form a Cu2+-nitrogen bond, which is further characterized using FT-IR, XPS, atomic force microscope, scanning electron microscope, and geometric structure calculations. After modifying SBS to form an SBS-DPT/CuSO4 composite (SBS-DPT2-Cu10), the tensile stress is improved from 11.43 to 23.25 MPa, while the elongation at break is remained almost unchanged, and the corresponding toughness is increased from 33.21 to 63.26 MJ m–3. Moreover, the dynamic nature of the Cu2+-nitrogen coordination bonds enables the SBS-DPT/CuSO4 composite to exhibit sustained thermoplastic performance and excellent shape memory behavior under an external thermal stimulus. 相似文献
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《Ceramics International》2022,48(8):10921-10931
Coatings were obtained by vacuum electro-spark alloying (VESA), pulsed cathodic arc evaporation (PCAE), magnetron sputtering (MS) techniques and VESA-PCAE-MS hybrid technology using Cr3C2–NiAl electrodes. The structure of the coatings was analyzed using scanning and transmission electron microscopy, X-ray diffraction and energy-dispersive spectroscopy. Mechanical properties were determined by nanoindentation, while tribological properties were assessed using pin-on-disk tribometer. Corrosion resistance was estimated by voltammetry in 1 N H2SO4 and 3.5%NaCl solutions. Oxidation resistance tests were performed at 800°С in air. The VESA coating had the highest thickness, low friction coefficient and high wear resistance. PCAE coating demonstrated the highest hardness (24 GPa) and elastic recovery (59%), oxidation resistance and superior corrosion resistance both in 1 N H2SO4 (icorr = 70 μА/cm2) and 3.5%NaCl (icorr = 0.74 μА/cm2) solutions. The MS coating had average mechanical properties and low corrosion current density (71 μА/cm2) in 1 N H2SO4. Deposition of coatings using VESA-PCAE-MS hybrid technology led to an increase in corrosion and oxidation resistance at least by 1.5 times in comparison with the VESA coating. 相似文献
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目的 利用产品形态审美基因网络,对台灯外轮廓曲线的相关性进行综合分析,析出产品优化与创新设计的关键要素。方法 以三次贝塞尔曲线对台灯的外轮廓曲线进行基因编码,规律性调整控制点的坐标生成新曲线形态,进行曲线视觉力感知识别,挖掘曲线间的相关性;以曲线基因为节点,相关性为边构建产品形态审美基因网络,并对网络进行拓扑分析,析出关键设计节点辅助设计者进行产品设计。结果 运用产品形态基因网络的理论找到原型设计的关键性节点,并进行设计优化,使产品造型设计更符合消费者的审美习惯和偏好。结论 通过对台灯外轮廓线的案例实践,证实了产品形态基因网络在产品细节优化和造型创新设计方面具有实用性和可靠性,能够辅助设计者找到关键设计节点并协调设计的基因集团。 相似文献
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Chenchen Zhou Jia Man Haibo Yu He Xia Luming Man Bin Qi Jianfeng Li 《Ceramics International》2021,47(8):10866-10872
Ceramic microparticles have great potentials in various fields such as materials engineering, biotechnology, microelectromechanical systems, etc. Morphology of the microparticle performs an important role on their application. To date, it remains difficult to find an effective and controllable way for fabricating nonspherical ceramic microparticles with 3D features. This work demonstrates a method that combines UV light lithography and single emulsion opaque-droplet-templated microfluidic molding to prepare the crescent-shaped ceramic microparticles. By tailoring the intensity of UV light and flow rate of fluid, the shapes of microparticles are accordingly tuned. Therefore, varieties of crescent-shaped microparticles and their variations have been fabricated. After sintering, the crescent-shaped alumina ceramic microparticles were obtained. Benefitting from the light absorption and scattering behavior of most ceramic nanoparticles, this system can serve as a general platform to produce crescent-shaped microparticles made from different materials, and hold great potentials for applications in microrobotics, structural materials in MEMS, and biotechnology. 相似文献
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Manik Chandra Biswas Samit Chakraborty Abhishek Bhattacharjee Zaheeruddin Mohammed 《Advanced functional materials》2021,31(19):2100257
Shape memory materials (SMMs) in 3D printing (3DP) technology garnered much attention due to their ability to respond to external stimuli, which direct this technology toward an emerging area of research, “4D printing (4DP) technology.” In contrast to classical 3D printed objects, the fourth dimension, time, allows printed objects to undergo significant changes in shape, size, or color when subjected to external stimuli. Highly precise and calibrated 4D materials, which can perform together to achieve robust 4D objects, are in great demand in various fields such as military applications, space suits, robotic systems, apparel, healthcare, sports, etc. This review, for the first time, to the best of the authors’ knowledge, focuses on recent advances in SMMs (e.g., polymers, metals, etc.) based wearable smart textiles and fashion goods. This review integrates the basic overview of 3DP technology, fabrication methods, the transition of 3DP to 4DP, the chemistry behind the fundamental working principles of 4D printed objects, materials selection for smart textiles and fashion goods. The central part summarizes the effect of major external stimuli on 4D textile materials followed by the major applications. Lastly, prospects and challenges are discussed, so that future researchers can continue the progress of this technology. 相似文献
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针对人工进行珍珠形状分拣效率低、精度不稳定等问题,提出基于机器视觉的珍珠形状检测方法;采用背光成像方式消除珍珠表面纹理和光泽的影响,对获取的珍珠图像进行同态滤波等预处理算法,提高图像对比度;为了解决相互接触珍珠影响珍珠轮廓提取的问题,采用分水岭算法对珍珠图像进行分割,得到了独立存在的珍珠个体,再通过连通域标记、质心算法对珍珠进行定位;根据国家标准对珍珠形状的规定,基于珍珠图像信息建立珍珠形状参数模型,对珍珠形状进行量化;实验结果表明,不同形状的珍珠样本的检测误差为0.63%,形状统计精度为100%,算法耗时24 ms;该方法可准确高效地对珍珠进行分拣分级,具有一定的实用价值。 相似文献