Preparation and electrochemical characterization of Ti-based amorphous metallic glass with high strength

Ti-based amorphous metallic glasses have excellent mechanical, physical, and chemical properties, which is an important development direction and research hotspot of metal composite reinforcement. As a stable, simple, efficient, and large-scale preparation technology of metallic powders, the gas atomization process provides an effective way of preparing amorphous metallic glasses. In this study, the controllable fabrication of a Ti-based amorphous powder, with high efficiency, has been realized by using gas atomization. The scanning electron microscope, energy-dispersive spectrometer, and X-ray diffraction are used to analyze surface morphology, element distribution, and phase structure, respectively. A microhardness tester is used to measure the mechanical property. An electrochemical workstation is used to characterize corrosion behavior. The results show that as-prepared microparticles are more uniform and exhibit good amorphous characteristics. The mechanical test shows that the hardness of amorphous powder is significantly increased as compared with that before preparation, which has the prospect of being an important part of engineering reinforced materials. Further electrochemical measurement shows that the corrosion resistance of the as-prepared sample is also significantly improved. This study has laid a solid foundation for expanding applications of Ti-based metallic glasses, especially in heavy-duty and corrosive domains.     

内热型超声雾化溶液再生系统最优内热量的研究

基于质量守恒、能量守恒定律，建立了内热型超声雾化溶液再生系统（IH-UARS）的再生性能预测模型并进行了充分的实验验证，通过研究不同内热量下IH-UARS的再生性能及其变化规律，寻求系统所需的最佳内热量并明确其可能的影响因素。结果表明：IH-UARS系统存在最优的内热量范围，使其再生系统性能最佳；所需最优内热量随着再生溶液流量增大呈显著的对数增长，但受空气流量的影响较弱；在该研究中的标准工况下，IH-UARS所需最优内热量约为275~350 W。此外研究发现：内热量的增长有益于促进初始浓度较高的溶液进一步浓缩再生，如当IH-UARS中内热量增至800 W时，其初始浓度为36%的溶液比24%的溶液浓度增量指标改善幅度高37%。研究所得结果可对提高溶液再生性能及经济性提供积极参考。     

两种3D打印用雾化Ti-6Al-4V粉末的对比研究

本研究分别利用水冷铜坩埚真空感应熔炼气雾化(VIGA-CC)和等离子旋转电极(PREP)两种技术制备出球形Ti-6Al-4V合金粉末,作者利用SEM、同步辐射CT扫描-三维重建和氩气含量测试等分析手段对不同粒径的Ti-6Al-4V合金粉末的孔洞缺陷和氩气含量、硬度值进行了表征。实验结果表明, VIGA-CC粉末粒度分布宽,细粉收得率较多,粉末粒度分布在40~180 μm之间, PREP粉末的粒度分布较窄,主要集中在110~180 μm之间；金属粉末内部的孔隙率、气体含量和孔尺寸随着粉末粒度的增大而增大,且同一粒径范围内VIGA-CC粉末的气孔概率多于PREP粉末；随着粉末粒径减小,粉末截面组织逐渐细化,其硬度值逐渐升高,整体上VIGA-CC粉末硬度值高于PREP粉末。     

水煤浆燃烧技术及其发展

分析了水煤浆雾化燃烧的技术状况、应用方向和存在问题，介绍了水煤浆流化—悬浮高效洁净燃烧新技术及其优点，结合实践应用情况，分析了发展水煤浆流化—悬浮燃烧技术的意义和应用前景。     

Spray forming: Science and technology

Spray forming involves sequential gas atomization of a melt into a spray of fine droplets and their deposition on a substrate to build up a high-density preform. The rapid solidification inherent in spray deposition generates refined, equiaxed and low segregation microstructures. A number of promising features of this near-net shape manufacturing process are highlighted and compared, wherever possible, with the conventional casting and PM techniques. Some commercial nozzles used to create spray and mechanisms associated with spray generation are described. The consolidation of the droplets and the development of the microstructure in the deposit are primarily governed by the nature of the spray and the thermal state of droplets on the deposition surface. Several microstructural characteristics of the deposit are presented and their origin in spray deposition is discussed.     

雾化水流计算模式

本文描述了雾化水流现象并提出了雾化水流的一个计算模型。得出了雾化水流影响领域的各种不同的计算公式和方法。     

真空熔炼高压气体雾化制粉技术及设备

介绍了气体雾化粉的品种、用途及工业化生产。还介绍了真空熔炼-高压气体雾化制粉所需的设备。     

Influence of melt superheat on breakup process of close-coupled gas atomization

In close-coupled gas atomization（CCGA）, the influences of melt superheat on breakup process are fundamental to obtain desired or finer powder. Based on a series of Cu atomization experiment under different superheating conditions, the influences of melt superheat on breakup process were studied. Experimental results indicate that as the melt superheat is increased to 150, 200, 250 and 300 K, the mean particle size （D50） decreases consequently to 34.9, 32.3, 30.9 and 19.7 μm. Theoretical analysis reveals that the primary breakup and secondary breakup processes are close coupled, and the melt superheat radically influences the melt properties, and plays a crucial role on governing the filming process of primary breakup and the atomization modes of secondary breakup. There exists a strong nonlinear decrease of contact angle of melt to nozzle orifice wall when the superheat is increased fi＇om 250 K to 300 K, leading to a marked fall of the film thickness formed in primary breakup, and D50 of copper powders is therefore sharply reduced. However, the log-normal distribution feature of particle size has not been substantially improved.     

Al-Ni-Co微细球形粉末的制备及SLM成形研究

采用气雾化(IGA)制备了Al-Ni-Co粉末,初筛后的最大粉末粒径小于150μm。分别采用霍尔流速计、XRD、SEM、VSM等测试方法研究了不同粒径范围Al-Ni-Co微粉的微观形貌、相成分、磁性能等。研究表明:微粉的球化率在95%左右;50~80μm范围微粉的流动性相对最好;20μm以下微粉因为粒径偏小,成分偏析较为严重;80~150μm微粉因为粒径过大,表面吸附卫星小颗粒,粗糙度较差;Al-Ni-Co微粉的磁性为软磁,相组成为AlNi和FeCo相。综合比较微观结构、相成分及粉末占比量,选取20~80μm的Al-Ni-Co微粉采用SLM法制备了6组Al-Ni-Co圆柱形磁体,热处理后磁体的密度、磁性等综合性能达到铸造Al-Ni-Co磁体的性能水平。     

超细金属粉末的制备方法

介绍了机械法、物理法、物理-化学法等超细金属粉末的制备方法和研究进展及生产应用情况.虽然超细金属粉末的制备方法有很多种,但每种方法都有一定的局限性,存在许多需要解决和完善的问题.机械法是制备金属粉末的基本方法,但大多数机械法在制取粉末后存在分级困难的问题;旋转电极法和气体雾化法是目前制备高性能金属及合金粉末的主要方法,但生产效率低,超细粉末的收得率不高,能耗相对较大;气流磨粉碎法、氢化脱氢法适合大批量工业化生产,但对原料金属或合金的选择性较强.