镍基高温合金锥筒形件拉深旋压成形机理研究

针对镍基高温合金因加工硬化严重成形时极易产生破裂和起皱等典型缺陷的问题,以锥筒形壳体类零件为对象,提出了一种由锥形预制坯经过真空固溶处理后拉深旋压成形锥筒形件的方法,并对其成形机理进行了研究。基于Abaqus/Explicit平台,建立了锥筒形件拉深旋压有限元模型,分析了成形过程中的瞬态等效应力、等效塑性应变、切向应力、壁厚及三向应变分布规律。结果表明:在旋压成形过程中,最大瞬态等效应力位于旋轮接触区及附近区域、最大瞬态等效塑性应变位于坯料口部;瞬态切向压应力最大值位于旋轮接触区,而瞬态切向拉应力最大值位于旋轮接触区附近的两侧区域。筒形段中部壁厚减薄,而坯料口部壁厚增厚。旋压成形试验表明,锥形预制坯经拉深旋压后可获得壁厚均匀的锥筒形件。     

小方坯高拉速结晶器铜管温度的测量

阐明了小方坯结晶器铜管温度测量试验的方法与过程,通过在铜管内弧、外弧和侧面不同位置埋设的32支热电偶,对浇铸150 mm×150 mm过程中铜管温度进行在线检测,记录了不同工况下铜管温度随浇注时间的变化关系,分析了各种工艺参数对结晶器铜管温度分布的影响。结果表明,生产过程中结晶器铜管温度场是不稳定的,各点温度都在做非周期性、无规律的起伏变动;拉速越快,铜管四面的温度不均匀倾向越大;梅花型铜管各处温度要高于普通铜管,证明其换热效率更高,更适合高拉速的生产。     

Polymers beyond standard optical fibres – fabrication of microstructured polymer optical fibres

This paper reports the overall fabrication process of microstructured polymer optical fibres (mPOFs). mPOF fabrication involves a two‐step process: on the one hand, the design and creation of a preform containing a large‐scale version of the desired fibre and, on the other, the precise heating and drawing of the preform to the final fibre. The preforms are produced either by an improved drilling technique or by capillary stacking. For a correct and accurate drawing of the fibre, a controlled and precise heating unit has to be designed, an issue that will be explained in detail in this work. The quality and optical performance of the final mPOF depends strongly on key factors such as the preform annealing, the accuracy of the technique selected for the creation of the preform structure, the heating stage, as well as on the drawing parameters. All of them are analysed in detail and some drawn mPOFs of interest are reported as well. © 2018 Society of Chemical Industry     

机械制图课改中三维模型库的开发和研究

针对机械制图课程教学中普遍存在的教学模型及挂图数量不足、教学难度大等问题,简述了使用SolidWorks软件建立三维实体模型的过程以及机械制图虚拟模型库的设计流程、内容组成、网络发布等。实践证明,该模型库的设计是成功的,不仅弥补了实物模型库的不足,而且具有更多优势。     

大新锰矿西北重叠矿体矿石运搬工艺系统优化

矿石运搬工艺系统的连续性、经济性是矿山技术管理的重要内容。基于大新锰矿西北采场重叠矿体开采现状,分析了现有矿石运搬工艺系统存在的问题,并在初选方案的基础上确定了4种运搬工艺优化方案。通过对优化方案的技术经济和系统性比较分析,综合确定出下盘脉外运输巷道b方案(Ⅰ矿与Ⅱ、Ⅲ矿采用瀑布式共用溜井)为最优的运搬工艺系统方案。最优方案具备的优点:减少了Ⅰ矿的电耙级数,提高了出矿效率;整合了Ⅰ矿和Ⅱ、Ⅲ矿溜井结构,体现了出矿结构布置的系统性;降低了生产成本,增大了矿石回采率,经济上实现了最优。研究成果可为类似多层缓倾斜薄矿体开采矿石运搬工艺系统设计提供技术参考。     

综采长壁工作面推进速度对优势瓦斯通道的诱导与控制作用

基于采动裂隙椭抛带理论，确定了采动优势瓦斯通道带的上、下边界，构建了采动优势瓦斯通道带的时空形态理论模型。以淮北祁南矿34下采区为原型，开展了上覆岩采动瓦斯通道扩展数值仿真研究，发现优势瓦斯通道在上覆岩的空间位置随推进速度的增加而降低，发育高度、宽度和范围随推进速度的增加而减小等特征。以此为依据，对综采工作面推进速度加快后的高位钻孔参数进行了相应调整，并在祁南矿34下2工作面开展了卸压瓦斯抽采人工导流试验，现场试验结果验证了高位钻孔参数依据推进速度而进行的优化是合理的，从而也验证了本文提出的推进速度对优势瓦斯通道的诱导与控制规律是正确的。     

Dynamic viscoelasticity and molecular orientation in uniaxially drawn PC/PET blends

The dependence of dynamic viscoelasticity on molecular orientation of the hot-drawn polycarbonate (PC)/poly(ethylene terephthalate) blends was studied experimentally. The oriented states of samples were investigated by wide-angle X-ray diffraction and quantified by Hermans' factor. The viscoelasticity was probed by dynamic mechanical analysis. For the fitting curves of dynamic modulus versus orientation, the PC-rich blends with different compositions had an opposite concavity and convexity compared with the neat PC. The difference revealed the influence of molecular mobility on orientation and viscoelasticity. The assumption on the phase morphological change from sea-island to local sandwich-like structure in blends was proposed and used to interpret the variation of slope of fitting curves. The relationship between orientation and viscoelasticity was observed in PC-rich blends, which can help understand the mechanism of molecular orientation and develop the constitutive relations for simulation. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47514.     

纺粘非织造聚合物拉伸模型初探

为探究纺粘非织造工艺中工艺参数对纤维最终直径的影响,文章基于纺粘非织造聚合物拉伸过程,构建了纺粘非织造聚合物拉伸理论模型,并应用MATLAB对模型进行数值计算。同时,选取纺粘工艺参数中的气流初始速度、聚合物初始温度、聚合物质量流量3个因素,通过控制变量法比较观察不同方案下经过数值求解后得到的纤维直径,得出3个因素分别对纤维最终直径的影响。结果表明,气流初始速度越大,聚合物初始温度越高,聚合物质量流量越小,最终形成的纤维直径越细。     

高职模具类人才培养新模式的研究与实践

为了解决传统教学无法全面培养人才的问题,采用"课程融合+时空耦合+过程结合"的方式开展人才培养研究。以注射模设计与制造生产过程为导向,构建大项目牵引下的跨越课程、跨越学期的课程融合新模式,利用信息通信技术及互联网平台,将互联网与传统教学进行深度融合,创造新的教学生态,构建多元多维互动的时空耦合教学新关系,以全方位评价为引导,构建课程多元多维的评价新机制。以3个班级为对象开展不同模式下的教学,对试验班级成绩进行分析,研究结果表明:课程融合+时空耦合+过程结合新模式培养的学生更好地完成了综合项目,获得了较好的教学效果。