ESR Refining Potential for Titanium Alloys using a CaF2‐based Active Slag

Since the end of the Cold War and due to the needs to produce titanium more cost‐efficient and thus more attractive for its civilian use, the electroslag remelting (ESR) process has become an increasingly important topic of international research programmes, because titanium and titanium aluminides can be chemically refined by ESR in some degree. Using ESR, titanium turnings from machining steps and scrap from foundries can be remelted, refined and provided as secondary titanium for the market at relatively favourable prices. This article investigates the removability of the main impurities out of titanium and titanium‐aluminium alloys by electroslag remelting using the active slag system CaF₂‐Ca‐(CaO). Thermochemical and kinetic aspects of the ESR process are considered.     

Study on Factors Affecting the Structure of High SpeedSteel Ingot Produced by ESR

ＳｔｕｄｙｏｎＦａｃｔｏｒｓＡｆｆｅｃｔｉｎｇｔｈｅＳｔｒｕｃｔｕｒｅｏｆＨｉｇｈＳｐｅｅｄＳｔｅｅｌＩｎｇｏｔＰｒｏｄｕｃｅｄｂｙＥＳＲＬｉＺｈｅｎｇｂａｎｇ；ＣｈｅＸｉａｎｇｑｉａｎＡｂｓｔｒａｃｔ：Ｔｈｅｉｎｆｌｕｅｎｃｅｏｆｔｈｅｍｅｔａｌｐ...     

电渣20Mn1A钢中铝和钛的控制

总结了电渣 2 0Mn1A钢从电炉冶炼到电渣重熔钢中铝、钛及主要成分的变化情况 ,为该钢的生产提供了控制成分的依据     

扫描速度对硼铸铁气缸套表面钨极氩弧硬化效果的影响

研究了钨极氩弧扫描速度对硼铸铁表面硬化效果的影响规律。结果表明：扫描速度增加,硬化层宽度、深度减小,而硬度提高,裂纹率增大；硬化层硬度沿层深的分布是从表及里由高而低,在过渡区下降缓慢；沿层宽的分布是层中心最高,向两侧逐渐降低,直至硼铸铁基体达到最低值；在保证不出现裂纹的条件下,硬化层表面的最高硬度值可达61．4HRC,硬化层最高显微硬度值可达1156．4HV0．1；硼铸铁材料采用氩弧热源淬火时,淬硬层与基体之间过渡区明显,硬化区组织为莱氏体,过渡区为马氏体、残余奥氏体和少量石墨。     

电渣熔铸渣池热电场有限元模拟的前置处理

对电渣熔铸渣池进行了热电场有限元模拟的前置处理,建立了电渣熔铸渣池热电场数学模型,定义了以自耗电极、渣壳、水冷结晶器、渣池为对象的计算区域.借助大型有限元软件ANSYS,对计算区域进行了合理的单元、插值函数选取以及网格划分,研究发现渣池存在两个区域:一是温度很高、电流密度很大且分布很不均匀的小区域,位于自耗电极端部附近,为高热源区,另一是电流密度小且分布几乎均匀的大区域,为低热源区.     

强流脉冲离子束表面再制造技术原理与应用

采用TEMP-6型强流脉冲离子束(HIPIB)装置开展了HIPIB表面再制造技术的研发.HIPIB装置主体由高压脉冲电源系统和高功率离子二极管系统组成,通过高压短脉冲在二极管中放电产生阳极等离子体并引出ns级强流离子束.HIPIB辐照材料表面,发生显著的熔融、蒸发和剧烈烧蚀,物质喷射的反冲作用在辐照表面形成由表及里的应力波,导致材料表层强烈的热-力学效应.利用HIPIB与材料表面的相互作用,应用于涡轮叶片表面的清洗维修,可有效去除涡轮叶片基体因高温氧化形成的氧化物,伴随表层的重熔将叶片基体表面微观缺陷焊合,获得了光滑、平整的涡轮叶片修复表面.实现了HIPIB辐照在涡轮叶片表面再制造方面的应用.     

Fabrication of high nitrogen austenitic stainless steels with excellent mechanical and pitting corrosion properties

A series of high nitrogen austenitic stainless steels were successfully developed with a pressurized electroslag remelting furnace. Nitride additives and deoxidizer were packed into the stainless steel pipes, and then the stainless steel pipes were welded on the surface of an electrode with low nitrogen content to prepare a compound electrode. Using Si3N4 as a nitrogen alloying source, the silicon contents in the ingots were prone to be out of the specification range, the electric current fluctuated greatly...     

激光重熔工艺对热喷涂陶瓷层微观结构的影响

研究了在１Ｃｒ１８ＮｉｏＴｉ基体上热喷涂Ａｌ２Ｏ３－１３％ＴｉＯ２陶瓷层，进行激光重熔对陶瓷微观结构的影响。激光重熔陶瓷层中，主要组成相为ａ－ＡＩ２Ｏ３及ＡＩ２ＴｉＯ５，在条件合适时，在ａ－ＡＩ２Ｏ３中还有一种超结构，即有序相析出；有序相的存在可阻碍表面裂纹的产生；激光重熔陶瓷层中，扫描速度增加，表面裂纹的宽度增加；激光输出功率增加，表面裂纹的宽度亦增加。     

PWM直流可逆调速系统在电渣熔铸中应用

介绍了一种以GTR作主功率开关器件，采用SG 3524开关稳压电源作为PWM信号发生器的直流调速系统。该系统已成功地应用于电渣熔铸过程中自耗电极的自动进给。