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Pranesh Dayal Rifat Farzana Yingjie Zhang Gregory R. Lumpkin Rohan Holmes Gerry Triani Daniel J. Gregg 《Journal of the American Ceramic Society》2022,105(8):5359-5372
Zirconolite-rich full ceramic wasteforms designed to immobilize Pu-bearing wastes were produced via hot isostatic pressing (HIP) using stainless steel (SS) and nickel (Ni) HIP canisters. A detailed profiling of the elemental compositions of the major and minor phases over the canister–wasteform interaction zone was performed using scanning electron microscopy combined with energy-dispersive X-ray spectroscopy (SEM-EDS) characterization. Bulk sample analyses from regions near the center of the HIP canister were also conducted for both samples using X-ray diffraction and SEM-EDS. The sample with the Ni HIP canister showed almost no interaction zone with only minor diffusion of Ni from the inner wall of the canister into the near-surface region of the wasteform. The sample with the SS HIP canister showed ∼100–120 μm of interaction zone dominated by high-temperature Cr diffusion from canister materials to the wasteform with the Cr predominantly incorporated into the durable zirconolite phase. We also examined, for the first time, changes to the HIP canister wall thickness caused by HIPing and demonstrated that no canister wall thinning occurred. Instead, in the areas examined, the canister wall thickness was observed to increase (up to ∼20%) due to the compression occurring during the HIP cycle. Further, only sparse formation of (Cr, Mn)-rich oxide particles were noted within the HIP canister inner wall area immediately adjacent to the ceramic material, with no evidence for reverse diffusion of ceramic materials. Though the HIP canister–wasteform interaction extends to ∼120 μm when using an SS HIP canister for the system investigated, this translates to <<1 vol.% for an industrial scale HIPed wasteform. Importantly, the HIP canister–wasteform interactions did not produce any obviously less durable phases in the wasteform or had any detrimental impact on the HIP canister properties. 相似文献
3.
针对中马村矿选煤厂煤泥产率增大、生产成本高、压滤设备老化、综合经济效益差等问题,引进了STC2000超高压压滤机用于煤泥压榨,介绍了超高压压滤机的结构、工作原理、技术特点及应用效果。现场应用表明,STC2000用于无烟煤煤泥压榨,压榨压力达10 MPa,煤泥水分可降至13%左右,脱水效果较好,煤泥发热量提高272 MJ/kg,使用环锤式破碎机能够将煤泥破碎至粉末状并与末煤掺配,作为商品煤销售,最终达到取消煤泥产品的目标。系统工艺相对简单、运行稳定、自动化程度高、运行成本低,综合经济效益和环保效益显著。 相似文献
4.
Haoyi Wang Delong Cai Zhihua Yang Xiaoming Duan Bingzhu Wang Bo Wang Daxin Li Dechang Jia Yu Zhou 《Journal of the American Ceramic Society》2022,105(5):3590-3600
A type of boron nitride–magnesium aluminum silicate (BN-MAS) composite ceramics was fabricated by hot-press sintering at different sintering temperatures. The relationship between the sintering temperature and microstructure was investigated by analyzing the interaction between hexagonal boron nitride (h-BN) and the MAS phase. The main MAS phase in the composite ceramics is the α-cordierite phase at a sintering temperature of 1300°C. At temperatures above 1400°C, the inhibitory effect of h-BN on the crystallization of the MAS system is significant, and MAS mainly exists in the form of an amorphous phase. The composite sintered at 1700°C exhibited the highest bending strength of 218MPa. h-BN and MAS were co-enhanced. MAS can be used as an effective liquid-phase sintering aid to assist in the sintering of h-BN, whereas h-BN can absorb the fracture energy of the composite ceramics through the pull-out and bridging effect of the particles. 相似文献
5.
Sophie Bresch Björn Mieller Daniela Schönauer-Kamin Ralf Moos Timmy Reimann Fabien Giovannelli Torsten Rabe 《Journal of the American Ceramic Society》2021,104(2):917-927
Calcium cobaltite Ca3Co4O9, abbreviated Co349, is a promising thermoelectric material for high-temperature applications in air. Its anisotropic properties can be assigned to polycrystalline parts by texturing. Tape casting and pressure-assisted sintering (PAS) are a possible future way for a cost-effective mass-production of thermoelectric generators. This study examines the influence of pressure and dwell time during PAS at 900°C of tape-cast Co349 on texture and thermoelectric properties. Tape casting aligns lentoid Co349. PAS results in a textured Co349 microstructure with the thermoelectrically favorable ab-direction perpendicular to the pressing direction. By pressure variation during sintering, the microstructure of Co349 can be tailored either toward a maximum figure of merit as required for energy harvesting or toward a maximum power factor as required for energy harvesting. Moderate pressure of 2.5 MPa results in 25% porosity and a textured microstructure with a figure of merit of 0.13 at 700°C, two times higher than the dry-pressed, pressureless-sintered reference. A pressure of 7.5 MPa leads to 94% density and a high power factor of 326 µW/mK2 at 800°C, which is 11 times higher than the dry-pressed reference (30 MPa) from the same powder. 相似文献
6.
Yingjie Zhang Tao Wei Alan Xu Pranesh Dayal Daniel J. Gregg 《Journal of the American Ceramic Society》2021,104(11):5981-5989
As potential waste forms for immobilizing actinide-rich radioactive wastes, Eu2Ti2O7 (Eu as a surrogate for minor actinides) pyrochlore glass-ceramics were fabricated via hot isostatic pressing (HIPing) at 1200°C. The structure and microstructure at the reaction interface between the glass-ceramic waste form and the stainless steel (SS) canister under HIPing conditions were carefully investigated with scanning electron microscopy (SEM), transmission electron microscopy (TEM), and synchrotron single crystal X-ray diffraction (SC-XRD). The interactions at the reaction interface led to the formations of a ~10-µm-thick Cr2O3 layer as the oxidation front of the SS and a layer of a mixed oxide phase (Eu1.25SiCr0.8Ti1.2O7.5) on the glass-ceramic side of the reaction interface. The crystal structure of such a unique mixed oxide phase was revealed indubitably with a combination of synchrotron SC-XRD and TEM assisted with a focused ion beam (FIB) SEM system. The improved structural understanding of the reaction interface will help to support the utilization of HIPing as a versatile hot consolidation process for the treatment of radioactive wastes. 相似文献
7.
《Ceramics International》2022,48(11):15364-15370
This study reports on the preparation and mechanical properties of a novel SiCnf/SiC composite. The single crystal SiC nanofiber(SiCnf) reinforced SiC ceramic matrix composites (CMC) were successfully fabricated by hot pressing the mixture of β-SiC powders, SiCnf and Al–B–C powder. The effects of SiCnf mass fraction as well as the hot-pressing temperature on the microstructure and mechanical properties of SiCnf/SiC CMC were systematically investigated. The results demonstrated that the 15 wt% SiCnf/SiC CMC obtained by hot pressing (HP) at 1850 °C with 30 MPa for 60 min possessed the maximum flexural strength and fracture toughness of 678.2 MPa and 8.33 MPa m1/2, respectively. The nanofibers pull out, nanofibers bridging and cracks deflection were found by scanning electron microscopy, which are believed can strengthen and toughen the SiCnf/SiC CMC via consuming plenty of the fracture energy. Besides, although the relative density of the prepared SiCnf/SiC CMC further increased with the sintering temperature rose to 1900 °C, the further coarsend composites grains results in the deterioration of the mechanical properties for the obtained composites compared to 1850 °C. 相似文献
8.
The constrained groove pressing-cross route process was implemented on a commercially annealed AA5052 alloy at room temperature, with up to two passes (strain of ~4.64) along the rolling direction and transverse direction. The results showed the formation of an ultrafine-grained structure with an average sub-grain/cell size in the 300–500?nm range. The indentation hardness and tensile strength increased significantly, up to ~75 and 105%, respectively, and became more homogenous with a uniform and isotropic trend, as compared to the annealed alloy. According to the Hall–Petch and Taylor models used, grain refinement and increasing dislocation density were proposed as the main strengthening mechanisms. Fractographic studies revealed a ductile-fracture behaviour, with a dimpled structure proportional to the UFG structure. 相似文献
9.
《Ceramics International》2019,45(11):13958-13963
In this paper, Hot Pressing Flowing Sintering (HPFS) was successfully applied to the consolidation of silicon nitride ceramics at low sintering temperature. Fine-grained α/β-Si3N4 with high density was fabricated by HPFS at 1550 °C. The low temperature densification process was based on the hot pressing flow enhanced particle rearrangement mechanism. The shear stress which generated in the flowing process helped enhance the particle rearrangement with the lubrication of the liquid phase, which lead to collapse of the pores. The densification process was finished with minimum grain growth. Meanwhile, the rod-like β-Si3N4 nuclei was textured during the flowing process. The (101)/(210) ratio of β-Si3N4 was 0.09 on the plane perpendicular to the hot-pressing direction. The Vickers hardness and flexural strength of the sintered sample was 19.59 ± 0.36 GPa and 1022 ± 138 MPa, respectively. 相似文献
10.