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Application-specific optical glass properties are achieved by utilizing complex material compositions. This can be problematic in reactive plasma-assisted deterministic surface processing since a non-volatile surface layer may form depending on the glass composition, which affects the etch rate and thereby the local etching depth. In this investigation, a model algorithm is proposed to tackle some restrictions in applying fluorine-based plasma jet as etching tool utilized for freeform surface machining of optics made of complex glass composition, like borosilicate crown glass (e.g., N-BK7®). In this regard, firstly an analytical model is proposed for estimating the depth-dependent etch rate function. Subsequently, a recursive simulation algorithm is introduced for convolving the derived depth-dependent etch rate function with the given dwell time matrix to simulate a deterministic freeform generation process. By the proposed simulation algorithm, the impeding influence of the residual layer on the reduction of etching depth is computed prior to a real experiment in order to scale the local dwell time to ensure the targeted local removal. Finally, the simulated freeform shape is compared with the corresponding result of an etching experiment to validate the feasibility of the proposed approach. 相似文献
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Ondrej Hanzel Meinam Annebushan Singh Deepak Marla Richard Sedlák Pavol Šajgalík 《Journal of the European Ceramic Society》2019,39(8):2626-2633
SiC based composites filled with graphene nano-platelets (GNPs) or graphene oxide (GO) prepared by rapid hot-pressing exhibit sufficient electrical conductivity for their machinability by wire electro-discharge machining (WEDM). Composites microstructure anisotropy caused by graphene alignment as a consequence of rapid hot pressing was confirmed by measuring of electrical conductivity and thermal diffusivity. Electrical conductivity increased significantly with increased weight fraction of graphene in both measured directions. Highest value of 2031 S/m was obtained for composites with 15 wt. % of GNPs in parallel direction and only 1246 S/m in perpendicular direction to aligned GNPs. Thermal diffusivity is 63.3 mm2/s in parallel and only 23.3 mm2/s in perpendicular direction. The increase of the electrical conductivity has resulted in successful WEDM. The MRR was almost doubled when the filler concentration increased from 5 wt. % GNPs/GO to 15 wt. % GNPs. At the same time, the surface roughness decreased. 相似文献
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研究了面铣刀的主偏角对切屑厚度和每齿进给量的影响,铣削中每齿进给量的决定因素,切削宽度与刀具直径的比值对切屑厚度的影响等问题进行理论分析,同时结合变速箱壳体铣削加工过程进行验证,解决了合理选择铣刀及切削参数以提升加工效率的问题。 相似文献
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Micro ultrasonic machining (micro-USM) is an unconventional micromachining technology that has capability to fabricate high aspect ratio micro-holes, intricate shapes and features on various hard and brittle materials. The material removal in USM is based on brittle fracture of work materials. The mechanical properties and fracture behaviour are different for varied hard and brittle materials, which would make a big difference in the processing capability of micro-USM. To study the processing capability of USM and exploit its potential, the material removal of work materials, wear of abrasive particles and wear of machining tools in USM of three typical hard and brittle materials including float glass, alumina, and silicon carbide were investigated in this work. Both smoothed particle hydrodynamics (SPH) simulations and verification experiments were conducted. The material removal rate is found to decrease in the order of glass, alumina, and silicon carbide, which can be well explained by the simulation results that cracking of glass is faster and larger compared to the other materials. Correspondingly, the tool wear rate also dropped significantly thanks to the faster material removal, and a formation of concavity on the tool tip center due to intensive wear was prevented. The SPH model is proved useful for studying USM of different hard and brittle materials, and capable of predicting the machining performance. 相似文献
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一种大型复杂构件加工新模式及新装备探讨 总被引:3,自引:3,他引:0
大型复杂构件是航空航天、能源、船舶等领域装备的核心结构件,此类构件通常具有尺寸大、形状复杂、刚性弱等特点。传统“分体离线加工-在线检测”模式存在工艺不稳定、过程复杂、柔性差、周期长等问题,以龙门式多轴数控机床加工为代表的“包容式”加工模式,难以适应大型复杂构件的高效高质量加工制造需求。提出一种基于移动式和吸附式机器人的多机协同原位加工新模式,通过多机器人系统自主寻位、精确定位加工与加工质量原位检测,实现大型复杂构件多安装面并行铣削、制孔与打磨等作业。多机器人系统包括移动式混联机器人、吸附式并联机器人、移动式串联铣削机器人、移动式双臂加工机器人和移动式打磨机器人。构建多机协同原位加工模式,需要揭示多机器人协同原位加工行为与大型弱刚性结构件质量控制的交互机理,面临着本体、测量、工艺和集成四个方面的挑战,需要设计高灵活、高刚度的移动式和吸附式加工机器人,解决移动机器人自主准确寻位和超大结构件原位高精检测难题,攻克加工变形误差在线补偿和振动抑制技术,通过集成实现多机协同高效高精加工,为大型复杂构件的高效高质量制造提供创新技术及装备,并实现此类构件制造核心技术及装备自主可控。 相似文献
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电解加工作为整体构件制造的主要技术之一,其流场设计的合理性将严重影响电解加工过程的稳定性、加工效率和质量。针对航天发动机叶片式扩压器设计了部分阻隔式反W型流场,并开展了与侧流式和反W型流场的仿真比较。仿真结果表明,该流场方式可以保证加工区电解液的高速流动,并能有效避免进/排气边漏液现象。最后,在部分阻隔式反W型流场中开展了叶片式扩压器电解加工试验,在阴极进给速度为0.5 mm/min时加工出了扩压器叶片,验证了流场设计的合理性。 相似文献
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高山煤矿主采煤层均属高灰、高硫煤,而且矸石易泥化,严重制约煤炭销售。为增强企业产品的市场竞争力,该矿结合矿井实际,采用风选工艺对产品进行加工,有效降低了原煤灰分、硫分,提高煤炭发热量,实现了进一步提高煤质、优化产品结构的目的。 相似文献