Effect of microwave sintering on the microstructure and mechanical properties of AA7075/B4C/ZrC hybrid nano composite fabricated by powder metallurgy techniques

AA7075 + 6%B4C+3%ZrC nano hybrid composite was successfully fabricated, with nano reinforcements composition in AA7075 alloy selected based on previous investigation, to achieve better mechanical performance. Two different sintering techniques, namely conventional and microwave, were implemented to determine the effect on microstructural and mechanical properties. Microstructural investigation was performed with the help of W-SEM. Tensile, compression, and hardness were measured with the help of UTM and Vickers microhardness machine. Porosity was calculated by using Archimedes principle. It was observed that the added nano ZrC particles formed agglomerates and the B₄C particles were distributed homogenously. Composites processed by microwave sintering showed excellent mechanical properties compared to the conventionally sintered composites. No intermetallic compounds were detected in microwave sintered composites through XRD analysis, indicating strong and clean interface bonds between matrix and reinforcement particles. High strain to fracture value of 12.24% was noted in microwave sintered nano hybrid composite, while it was 6.12% for conventional sintered one. Fractography revealed no peeling action of reinforcements from the matrix material, and the mode of failure was brittle. It was concluded that, while fabricating nano range hybrid composites, the implementation of advanced sintering technique (microwave sintering) with low sintering temperatures and low sintering times with internal heat generations, helps in eliminating defects that may develop because of high surface energies of nano range reinforcements.     

Repeated low-velocity impact responses of SiC particle reinforced Al metal-matrix composites

This study aimed to investigate experimentally the repeated low-velocity impact behaviors of SiC reinforced aluminum 6061 metal-matrix composites for different volume fractions and energy levels. In addition, the hardness variations were measured by the Vickers hardness tests from the impacted and impact-free cross-sections of the particle reinforced metal-matrix composites. Low-velocity impact tests were applied to composite samples manufactured by powder metallurgy (in 10, 20, and 30% volume fractions) at two total energy levels (15 and 60 J as single) and in repetitions equal to the sum of these energy levels (5 + 5 + 5 and 20 + 20 + 20 J as repeated). As a result, in increasing the impact number for all volume fractions, the total contact time was shortened and the peak contact force increased, whereas both the permanent central deflection and the absorbed energies reduced. Hence, these variations obtained under repeated impacts (5 + 5 + 5 and 20 + 20 + 20 J) revealed that metal-matrix composites showed a tougher behavior with an increase in the impact numbers from 1st to 3rd, particularly because of the strain hardening effect. Furthermore, an increase in volume fraction from 10 to 30% resulted in an increase in the impact strength under all repeated and single impacts despite changing deformation and damage mechanisms due to increasing the strain hardening effect and particle fractures. The hardness was affected by the volume fraction and increased as the volume fraction increased in both the impacted and impact-free zones. The repeated impact increased the impacted zone hardness more than the single impact for all volume fractions. Additionally, the hardness of the impacted zone under 20 + 20 + 20 J repeated impact was measured as the highest value in the 30% volume fraction. Therefore, metal-matrix composites can behave harder with the strain hardening effect under repeated impacts.     

Fabrication and characterization of in-situ Al3Ni intermetallic and CeO2 particulate-reinforced aluminum matrix composites

Al-xNi-yCeO₂ (x = 6, 10, 15, 20 and y = 0, 5, 10 wt%) composites were produced by a powder metallurgical production route. Powder mixtures of Al, Ni and CeO₂ were fabricated via mechanical alloying (MA) for 4 h in a Spex-type high-energy ball mill. Both the mechanically alloyed (MAed) and non-MAed (as-blended mixtures) powders were pre-compacted in a hydraulic press under 650 MPa and then pressurelessly consolidated at 630 °C for 2 h under an inert atmosphere. The effects of MA process and the amounts of Ni and CeO₂ on the microstructural, mechanical and tribological properties of the sintered composites were determined. Based on the SEM and XRD investigations, the MAed powders illustrated a homogenous structure, comprising flaky particles with smaller crystallite sizes and greater lattice strain. According to the XRD analysis, Ni formed Al–Ni intermetallic compounds in the matrix of sintered composites that act as secondary reinforcement phases. The SEM observations conducted on the MAed samples demonstrated more uniformly and finely distributed Al₃Ni and CeO₂ phases in the microstructure of the MAed samples, unlike the non-MAed ones. The hardness values of sintered composites increased due to the MA process and increasing Ni and CeO₂ amounts, and the hardness value of the MAed Al20Ni–10CeO₂ sample reached 179 HV. The ultimate compressive strength and failure strain of the MAed Al6Ni–10CeO₂ sample were 441 MPa and 11.3%. In the Al20Ni–10CeO₂ sample, the compressive strength and failure strain were 391 MPa and 5.5%, respectively. Additionally, the reciprocating wear test results illustrated that both wear resistance and hardness values of the composites increased as the amounts of Ni and CeO₂ increased, and the Al20Ni–10CeO₂ sample exhibited the highest wear resistance as 0.175 × 10^-3 mm³/Nm.     

Effects of hydrogen content on powder metallurgy characteristic of titanium hydrides

The titanium dihydride (TiH₂) powder metallurgy has been attracted a lot of attention, but TiH₂ powder is difficult to press moulding. In this paper, the titanium hydride powder metallurgy including TiH₂ and unsaturated titanium hydrides (TiH_1.5) was investigated simultaneously compared with pure titanium metal powder metallurgy. The results indicates that the titanium hydride powder metallurgy is accompanied by the deoxidation self-purification effect during dehydrogenation process for both of TiH₂ and TiH_1.5, which have higher sintering density than pure titanium. There are the three stages relative to densification rate, namely the slow, rapid and full densification stages for all of three materials. The compressive yield strengths increase rapidly in the rapid densification stage and are unchangeable almost in the full densification stage after holding 2 h at 1300 °C. The titanium hydride powder metallurgy is helpful to obtain much better mechanical properties than the pure titanium metal powder metallurgy. Here the compressive yield strength of the as-sintered TiH₂ compact with the maximum hydrogen content is the best but has very small difference compared with that of the as-sintered TiH_1.5 compact after full sintering densification.     

掺杂EBS润滑剂的粉末冶金铝合金脱脂工艺研究

文章通过冷压-烧结制备了掺杂EBS润滑剂的粉末冶金铝合金,比较了单/多温段脱脂工艺优劣,发现多温段脱脂优于单温段脱脂,脱脂更彻底,但由于气体流量不能无限大,导致气氛脱脂得到的样品碳含量无法达到碳剩余理论值0.02%。研究了真空脱脂和空气负压脱脂机制,真空脱脂可使得EBS热分解的气态有机物和灰分从压坯表面逸出,并被及时带出炉外,最终合金碳含量接近碳剩余理论值0.02%；空气负压脱脂可使得残余碳被氧化逸出,脱碳更彻底,使样品碳含量低于碳剩余理论值。研究了脱脂工艺对合金力学性能的影响,真空脱脂合金力学性能优于气氛脱脂,相对密度最大为97.86%,拉伸强度最大为218.06MPa,接近未添加润滑剂合金的力学性能；空气负压脱脂虽然可使碳含量更低,但因脱脂过程中样品暴露在空气中,使得原料粉末也被氧化,导致最终的合金力学性能严重下降。     

First demonstration of photoelectrochemical water splitting by commercial W–Cu powder metallurgy parts converted to highly porous 3D WO3/W skeletons

Hydrogen evolution through photoelectrochemical (PEC) water splitting by tungsten oxide-based photoanodes, as a stable and environmental-friendly material with moderate band gap, has attracted significant interest in recent years. The performance of WO₃ photoanode could be hindered by its poor oxygen evolution reaction kinetics and high charge carrier recombination rate. Additionally, scalable and cost-effective commercial procedure to prepare nanostructured electrodes is still challenging. We present, for the first time, a novel and scalable method to fabricate highly efficient self-supported WO₃/W nanostructured photoanodes from commercial W–Cu powder metallurgy (P/M) parts for water splitting. The electrodes were prepared by electrochemical etching of Cu networks followed by hydrothermal growth of WO₃ nanoflakes. Interconnected channels of W skeleton provided high active surface area for the growth of WO₃ nanoflakes with a thickness of ~40 nm and lateral dimension of ~250 nm. The optimized photoelectrode having 35% interconnected porosity exhibited an impressive current density of 4.36 mA cm⁻² comprising a remarkable photocurrent of 1.71 mA cm⁻² at 1.23 V vs. RHE under 100 mW cm⁻² simulated sunlight. This achievement is amongst the highest reported photocurrents for WO₃ photoelectrodes with tungsten substrate reported so far. Impedance and Mott-Schottky analyses evidenced fast charge transfer, low recombination rate, and accelerated O₂ detachment provided by optimum 3D porous WO₃/W electrode. Due to the nature of the commercial P/M parts and low-temperature hydrothermal processing, the procedure is cost-effective and scalable which can pave a new route for the fabrication of highly porous and efficient water splitting electrodes.     

Experimental investigation on the mechanical,structural and thermal properties of Cu–ZrO2 nanocomposites hybridized by graphene nanoplatelets

Hybrid Cu–ZrO₂/GNPs nanocomposites were successfully produced using powder metallurgy technique. The effect of GNPs mass fraction, 0, 0.5, 1 and 1.5%, on the mechanical and electrical properties of the produced hybrid nanocomposite was investigated while maintaining ZrO₂ mass fraction constant at 5%. High-energy ball milling was applied for mixing powders followed by compaction and sintering. The morphological analysis of the produced powder showed acceleration of Cu particles fracture during ball milling with the addition of GNPs up to 0.5% with noticeable reduction of agglomeration size. Moreover, the crystallite size of Cu–5%ZrO₂/0.5%GNPs hybrid nanocomposites revealed smaller crystallite size, 142 nm, compared to 300 nm for Cu–5%ZrO₂ nanocomposite. Additionally, the hybrid nanocomposite with 0.5% GNPs shows homogeneous distribution of both reinforcement phases in the sintered samples. The compressive strength increased with the GNPs content and reached 504.6 MPa at 0.5%, 31% higher than the Cu-5%ZO₂. The thermal conductivity had the maximum value at 0.5 wt%GNPs and reached 345 W/m k. The results provide efficient manufacturing process for high strength and good conductivity hybrid nanocomposites, which is applicable in many structural applications such as heat exchange purposes.     

电子行业用高纯钯的制备研究

高纯钯在电子行业等领域应用广泛，需求迫切。以氯化钯为原料，提出采用氯化铵沉淀-氨水配合联合工艺净化钯溶液，水合肼还原纯净钯溶液制备高纯钯。结果表明，固体氯化钯溶解后，在合适的条件下，该钯溶液经过氧化-氯化铵沉淀、氨水配合有效去除杂质元素，获得纯净二氯四氨合钯溶液，再经水合肼还原后，获得纯度99.999%高纯钯，其碳、氧、氮等杂质元素总含量小于355×10^-6。     

Nonlinear correlation between RMB internationalization and nonferrous metal prices

The correlation between Renminbi (RMB) internationalization and nonferrous metal prices was studied using the nonlinear Granger causality test and the dynamic conditional correlation-generalized autoregressive conditional heteroskedastic (DCC-GARCH) model. The results indicate that the relationship between RMB internationalization and nonferrous metal prices reflects a complex nonlinear mechanism. There was no mutual influence between RMB internationalization and nonferrous metal prices prior to the trials of the RMB settlement in the cross-border trade in July 2009. Since then, however, a bidirectional causal relationship between RMB internationalization and the price of copper and a unidirectional causal relationship from the price of aluminum to RMB internationalization were examined. In addition, due to the impact of extreme events, such as economic and financial crises, RMB internationalization and nonferrous metal prices are not always positively correlated but are rather occasionally negatively correlated.