Impacts of layout,surface condition and alloying elements on diffusion welding of micro process devices

The formation of a monolithic part during diffusion bonding is accompanied by the diffusion of atoms across the bonding planes. At sufficient low roughness, it mainly depends on the temperature and dwell time. At the same time, the diffusion process competes against grain growth. By adjusting an appropriate level of bearing pressure, it is possible to control deformation taking into account additional parameters resulting from mechanical microstructures and the design and aspect ratio of the part. Furthermore, material properties, such as the content of alloying elements, the degree of cold work hardening and the grain size, have an impact on diffusion and deformation behavior. Also the surface condition of mating surfaces is important to diffusion kinetics and the quality of the joint. Especially passivation layers of corrosion‐resistant alloys, such as stainless steels and nickel‐based alloys, impair diffusion. In contrast to this, cold work hardening at low depth below the surface, e. g. by means of a blasting processes, may facilitate formation of a good bond and help to limit grain size. For oxide dispersion‐strengthened materials, additional impacts on diffusion bonding behavior applies.     

Surface Reconstruction Engineering with Synergistic Effect of Mixed-Salt Passivation Treatment toward Efficient and Stable Perovskite Solar Cells

Surface passivation treatment is a widely used strategy to resolve trap-mediated nonradiative recombination toward high-efficiency metal-halide perovskite photovoltaics. However, a lack of passivation with mixture treatment has been investigated, as well as an in-depth understanding of its passivation mechanism. Here, a systematic study on a mixed-salt passivation strategy of formamidinium bromide (FABr) coupled with different F-substituted alkyl lengths of ammonium iodide is demonstrated. It is obtained better device performance with decreasing chain length of the F-substituted alkyl ammonium iodide in the presence of FABr. Moreover, they unraveled a synergistic passivation mechanism of the mixed-salt treatment through surface reconstruction engineering, where FABr dominates the reformation of the perovskite surface via reacting with the excess PbI₂. Meanwhile, ammonium iodide passivates the perovskite grain boundaries both on the surface and top perovskite bulk through penetration. This synergistic passivation engineer results in a high-quality perovskite surface with fewer defects and suppressed ion migration, leading to a champion efficiency of 23.5% with mixed-salt treatment. In addition, the introduction of the moisture resisted F-substituted groups presents a more hydrophobic perovskite surface, thus enabling the decorated devices with excellent long-term stability under a high humid atmosphere as well as operational conditions.     

超声振动光整的EDEM数值模拟与实验研究

采用EDEM离散元分析软件对普通钝化光整实验及带有超声振动辅助光整实验进行数值模拟，仿真结果为超声振动光整加工系统的提出提供了依据。使用超声振动光整设备对平头铣刀进行钝化实验，进行了不同钝化条件下的实验研究。通过扫描电镜观察了钝化前后铣刀的表面形貌及钝圆半径的变化，分析了超声振动光整对钝化效率及效果的影响。实验结果表明，增加了超声振动钝化后的钝化效率提高了约26%，表面形貌得到较大改善。     

Protection efficiencies of surface-active inhibitors in zinc-air batteries

Zinc (Zn) particles in alkaline electrolyte of a Zn-air battery (ZAB) are unstable and prone to corrosion. Zinc oxide (ZnO) generated on the surface of Zn particles affects the electrochemical reactions and reduces the battery efficiency. Thus, inhibiting the self-corrosion rate of Zn particles has become acritical issue for the development of these batteries. In this study, a research endeavor has been attempted by employing three types and concentrations of organic inhibitors in ZABs to constrain Zn anode corrosion. Significant analyses like polarization curve, constant current discharge, AC impedance, and dendrite growth are executed for in-depth understanding of the influences of these inhibitors. The experimental results reveal that the inhibiting efficiency of 10 wt% Sodium dodecyl benzene sulfonate surpassed polyethylene glycol 600 (PEG 600) and polysorbate 20 (Tween 20), with a maximum current density of 476.20 mA/cm² and voltage output of 1.4 V along with discharge capacitance of 10.31 Ah for 2 hours and 8 minutes. Zn anode surface analysis exposes significant dendrite growth and elemental Zn required for passivation suppression. Nevertheless, the results are also justified by Nyquist and Bode plots. Thus, the selected inhibitor will proficiently guarantee the enhanced performance and stability of the ZABs obtained and provide enormous opportunities for its applications.     

Electrochemical growth of tin(II) oxide films: Application in photocatalytic degradation of methylene blue

We have investigated the semiconducting and photoelectrochemical properties of SnO films grown potentiostatically on tin substrate. The oxide is characterized by X-ray diffraction, scanning electron microscopy and Raman spectroscopy. The anodic process corresponds to the formation of SnO·nH₂O pre-passive layer that is removed upon increasing potential due to surface etching at the metal/oxide interface. SnO films deposited for long durations (>50 mn) are uniform and well adhered; they thicken up to ~50 nm by diffusion-controlled process and the growth follows a direct logarithmic law. The thickness is determined by coulometry and the X-ray diffraction indicates the tetragonal SnO phase (SG: P4/mmm) with a crystallite size of 32 nm. The Mott–Schottky plot is characteristic of n type conductivity with an electrons density of 5.72×10¹⁸ cm⁻³, a flat band potential of −0.09 V_SCE and a depletion width of ~10 nm. The valence band, located at 5.91 eV below, vacuum is made up of hybridized O²⁻:2p Sn²⁺:5s while the conduction band (4.45 eV) derives from Sn²⁺:5p orbital. The electrochemical impedance spectroscopy (EIS) measured in the range (10⁻²–10⁵ Hz) shows the contribution of the bulk and grain boundaries. The energy band diagram predicts the photodegradation of methylene blue on SnO films. 67% of the initial concentration (10 mg L⁻¹) disappears after 3 h of exposure to visible light (9 mW cm⁻²) with a quantum yield of 0.072.     

Enhancing General Corrosion Resistance of Biomedical High Nitrogen Nickel-Free Stainless Steel by Nitric Acid Passivation

A systematic study of nitric acid passivation was investigated to enhance the general corrosion resistance of biomedical high-nitrogen nickel-free stainless steels(HNSs).After passivation,the corrosion rate of HNS could dramatically reduce to 1/20 of the untreated in 37℃0.9 wt% NaCl solutions.Then,the passive film on HNS was analyzed by X-ray photoelectron spectroscopy.It was found that chromium enrichment in the passive film and nitrogen enrichment in the film/metal interface contributed to the improvement in general corrosion resistance of HNS.     

高pH值完井液中钛合金管材的腐蚀行为研究

基于高温高压腐蚀速率和原位电化学测试,并结合分子动力学模拟和第一性原理计算,探讨了钛合金(TC4)管材在高pH值完井液中的腐蚀行为,以及钝化膜的热力学稳定性。结果表明:TC4钛合金在180℃的高pH值磷酸盐完井液中的腐蚀极为严重,其均匀腐蚀速率高达0.4429mm/a;在高pH值磷酸盐完井液中,TC4钛合金的腐蚀为阳极反应过程控制,随着温度的升高,其腐蚀电位、腐蚀产物膜的膜阻和极化电阻显著降低,腐蚀反应的热力学驱动力增大、动力学阻力降低,腐蚀电流密度显著升高;在碱性溶液中,TiO_2钝化膜的钛氧键发生不同程度断裂,并且随着温度升高、碱性增强,TiO_2与溶液的界面结合能逐渐增大,钝化膜的热力学稳定性明显降低;在碱性焦磷酸钾溶液中,TiO_2钝化膜均可与K_2HPO_4、K_3PO_4反应生成疏松多孔的KTiOPO_4腐蚀产物膜,但TiO_2与K_3PO_4反应的热力学倾向更大。     

Interface engineering of nanoceramic hematite photoelectrode for solar energy conversion

This work addresses the role of different modifiers on the overall photocurrent response, which allowed a dual material insertion, increasing the charge separation without compromise the surface catalysis. Sn-addition onto nanoceramic hematite photoelectrodes clearly increased flat band potential, promoting a good charge separation, and shifting the onset to a higher potential, attributed to the surface-trapping state created by this modification. Notoriously, Sn-hematite photoelectrodes loaded with NiFeO_x exhibited the highest photocurrent density, suggesting a partially recovered surface-trapping states created during the electrode designing. The well-known cocatalyst acted in the overall photoelectrocatalytic response with no significant effect on the turn-on voltage, in other words, with minor effect related to catalytic efficiency. The dual modification contributes to understand the role of different modifiers allowing to satisfactorily improve charge separation while maintaining the conductivity attributed to IV-group ions.     

镀锌层硅酸盐+虫胶复合转化膜的制备和表征

目的阻碍热镀锌板出现白锈,提高镀锌层的耐腐蚀性能。方法采用正交试验法优化出添加虫胶水溶液的有机无机复合钝化液。通过电化学Tafel极化曲线、交流阻抗(EIS)、乙酸铅点滴和中性盐雾试验,对比分析基体、硅酸盐+虫胶复合钝化膜与铬酸盐钝化膜的耐腐蚀性能。采用摩擦法测试对比分析基体和无铬钝化膜试样的附着性能,并通过扫描电子显微镜、X射线光电子能谱和红外光谱对形貌和结构进行分析。结果添加虫胶水溶液的复合钝化膜表面平整致密,72 h中性盐雾试验后的腐蚀面积小于10%。乙酸铅点滴试验和电化学测试显示,复合钝化膜的耐腐蚀性能较基体好。附着力试验测试显示,复合钝化膜具有良好的附着能力。结论因为复合钝化液中的虫胶与硅酸盐交织为O—Si—CH_2结构,与金属离子结合生成致密的膜层附着在镀锌层表面,使得复合钝化膜致密平整,且使腐蚀过程得到了强烈的抑制。     

低压力下环保型络合剂和氧化剂对铝合金化学机械抛光的影响

在低平坦化压力下用壳寡糖(COS)环保型络合剂及H₂O₂氧化剂化学机械抛光铝合金，用原子力显微镜观测抛光后的表面质量，并用X射线光电子能谱仪分析其表面的钝化膜元素，用纳米压痕仪分析钝化膜的力学性能，研究COS及H₂O₂对铝合金CMP的作用机理。结果表明:H₂O₂质量分数为2%时，材料去除率随COS含量的增加而增大，当COS质量分数为0.32%时，材料的去除速率达861 nm/min，表面粗糙度最低为2.50 nm；COS质量分数为0.50%时，材料去除率随H₂O₂含量的增加先增大后减小，当H₂O₂质量分数为1.2%时，材料的抛光去除速率达840 nm/min，同时其表面粗糙度为3.52 nm。加入COS络合剂会在铝合金表面形成主要成分为Al-COS、Al₂O₃和Al(OH)₃的弱钝化膜。