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1.
为解决非对称断面钢轨镦粗时的波浪变形问题,设计了局部镦粗成套装置,利用已有的锻造生产线,有效地控制了非对称断面钢轨镦粗时产生的失稳和轨肢波浪变形,减少了模具更换次数;同时,设计的镦粗测量和显示装置,可精确控制镦粗量,保证镦粗成形质量稳定。经实物验证,采用本装置及工艺,单根镦粗时间由原工艺的60 min降低至8 min,效率提高了7倍以上;镦粗钢轨一次合格率达100%,较原工艺合格率提高了3倍以上。利用已有的锻造生产线,减少了设备投入,降低了投资成本,在工艺布局上可以减少镦粗工序的生产区域,优化了车间的工艺布局。最后,通过实物验证了方案可行性,并确定了工艺参数,可用于指导实际生产。  相似文献   
2.
S355钢作为低合金钢,在焊接过程中会伴随着固态相变现象。在考虑S355钢的固态相变效应基础上,建立了焊接过程的热弹塑性有限元模型。通过引入相变转变模型、相变塑性和相变体积模型,计算获得焊后组织分布云图,并分析了焊缝和热影响区典型节点的组织演变规律。结果表明,与不考虑固态相变效应相比,紧邻焊缝两侧的热影响区的Mises应力大幅降低,计算得到的残余应力值与实测值吻合较好。  相似文献   
3.
介绍了南化公司2#、3#硫酸尾气处理装置的运行情况及改造实践。针对尾气处理装置存在的副产品难于处理、尾气排放指标达不到特别排放限值、维护成本高等问题,对比了4种硫酸尾气治理工艺的优劣性,结合装置自身特点,确定了采用钠碱法加2级电除雾器工艺对该脱硫系统进行改造。改造后尾气脱硫系统排放SO2质量浓度控制在200 mg/m3以下、硫酸雾质量浓度在5 mg/m3以下,满足《硫酸工业污染物排放标准》排放限值的要求,且硫酸装置尾气脱硫系统实现了与主装置同步稳定运行。  相似文献   
4.
The strengthening method of multi-element M-site solid solution is a common approach to improve mechanical properties of MAX phase ceramic. However, the research on capability of multi-element A-site solid solution to improve mechanical properties has rarely been reported. Thereupon, quasi-high-entropy MAX phase ceramic bulks of Ti2(Al1?xAx)C and Ti3(Al1?xAx)C2 (A = Ga, In, Sn, x = 0.2, 0.3, 0.4) were successfully synthesized by in situ vacuum hot pressing via multi-elements solid solution. The multi-elements solid solution in single-atom thick A layer was confirmed by X-ray diffraction and X-ray photoelectron spectroscopy as well as by energy dispersive X-ray spectroscopy mappings. Effects of doped multi-elements contents on the phase, microstructure, mechanical properties, and high temperature tribological behaviors were studied. Results demonstrated that the Vickers hardness, anisotropic flexural strength, fracture toughness, and tribological properties of Ti–Al–C based MAX ceramics could be remarkably improved by constitution of quasi-high-entropy MAX phase in A layers. Moreover, the strengthening and wear mechanisms were also discussed in detail. This method of multi-element solid solution at A-site provides new way to enhance mechanical properties of other MAX phase ceramics.  相似文献   
5.
A detailed study of butyl rubber-based vibration damping formulations linking their composition, morphology, phase structure, viscosity, mechanical loss factor, and other characteristics is presented for the first time. High performance of the compositions including aromatic petroleum oil is explained by limited solubility of the plasticizer that leads to the formation of a highly-viscous emulsion (η20°C ≈ 1000 Pa·s) consisting of a swollen butyl rubber matrix and dispersed oil droplets in the broad composition range. Chalk is found to be the best inorganic filler as its spherical particles provide strong adhesion to the reinforcing layer of aluminum foil. Aiming to eliminate ecologically unfriendly aromatic compounds, a new low-cost binding agent formulation based on butyl rubber mixed with polyisobutylene and highly refined mineral oil is suggested. Being environmentally safe, it possesses high viscosity of 1000–3000 Pa·s, cohesion strength of 3.5–5.0 N/cm, penetration of 4.5–6.0 mm, and mechanical loss factor up to 0.34 at room temperature, which are as good as, or even better than, the properties of currently produced vibration damping materials containing aromatic compounds. New materials can be used in car and aircraft parts for effective vibration isolation.  相似文献   
6.
7.
The transient liquid phase (TLP) bonding of CoCuFeMnNi high entropy alloy (HEA) was studied. The TLP bonding was performed using AWS BNi-2 interlayer at 1050 °C with the TLP bonding time of 20, 60, 180 and 240 min. The effect of bonding time on the joint microstructure was characterized by SEM and EDS. Microstructural results confirmed that complete isothermal solidification occurred approximately at 240 min of bonding time. For samples bonded at 20, 60 and 180 min, athermal solidification zone was formed in the bonding area which included Cr-rich boride and Mn3Si intermetallic compound. For all samples, the γ solid solution was formed in the isothermal solidification zone of the bonding zone. To evaluate the effect of TLP bonding time on mechanical properties of joints, the shear strength and micro-hardness of joints were measured. The results indicated a decrement of micro-hardness in the bonding zone and an increment of micro-hardness in the adjacent zone of joints. The minimum and maximum values of shear strength were 100 and 180 MPa for joints with the bonding time of 20 and 240 min, respectively.  相似文献   
8.
采用扫描电镜、拉-拉疲劳试验机等研究了低温卷取热轧双相钢的显微组织及疲劳性能。结果表明:热轧双相试验钢的疲劳极限约为530 MPa;低温卷取工艺生产的热轧双相试验钢夹杂物平均尺寸多在5 μm以下,晶粒比较细小,马氏体组织较细小且弥散均匀分布,具有良好的综合力学性能。热轧双相试验钢疲劳裂纹源位于样品表面的棱角处,疲劳裂纹扩展区上有大量的韧窝、撕裂棱、疲劳辉纹和二次裂纹,瞬断区以浅韧窝为主,由于铁素体和马氏体发生不同程度的应变,最终二次裂纹在铁素体和马氏体的相界面萌生。二次裂纹虽然萌生但并未扩展,大量二次裂纹分散主裂纹尖端应力集中,可有效降低裂纹扩展的驱动力,降低疲劳裂纹扩散速率,抑制疲劳裂纹扩展,使疲劳强度得到提升。  相似文献   
9.
张学平  崔瑞芝  桑世华 《化工学报》2021,72(9):4479-4486
采用等温溶解平衡法对两个三元体系NaBr-CaBr2-H2O和KBr-CaBr2-H2O在273.15 K下的固液相平衡关系进行了研究,测定了相关盐在水溶液中的溶解度,绘制其等温相图。结果表明,两个三元体系均为水合物型,即平衡固相中未发现任何复盐及固溶体。两个三元体系在273.15 K下的等温相图均由一个共饱点、两条等温溶解度曲线、两个平衡固相结晶区组成。三元体系NaBr-CaBr2-H2O在273.15 K的两个结晶区的平衡固相分别为NaBr·2H2O和CaBr2·6H2O,NaBr·2H2O的结晶区远大于CaBr2·6H2O。三元体系KBr-CaBr2-H2O在273.15 K的两个结晶区的平衡固相分别为KBr和CaBr2·6H2O,KBr的结晶区远大于CaBr2·6H2O。基于Pitzer模型,运用已报道的Pitzer参数对所研究的两个三元体系在273.15 K下的等温溶解度进行模拟计算,其计算结果与实验结果基本吻合。  相似文献   
10.
The applications of antiferroelectric (AFE) materials in miniaturized and integrated electronic devices are limited by their low energy density. To address the above issue, the antiferroelectricity of the reinforced material was designed to improve its AFE-ferroelectric (FE) phase transition under electric fields. In this present study, the composition of Zr4+ (0.72 Å) and Ti4+ (0.605 Å) at B-site of Pb0.97La0.02(ZrxSn0.05Ti0.95-x)O3 ceramics with orthogonal reflections are synthesized via the tape-casting method. These ceramics are modified to enhance their antiferroelectricity by reducing their tolerance factor. A recoverable energy storage density Wrec 12.1 J/cm3 was obtained for x = 0.93 under 376 kV/cm, which is superior value than reported until now in lead-based energy storage systems. Moreover, the discharge energy density can reach 10.23 J/cm3, and 90 % of which can be released within 5.66 μs. This work provides a new window and potential materials for further industrialization of pulse power capacitors.  相似文献   
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