Self-Adaptive Control System for Additive Manufacturing Using Double Electrode Micro Plasma Arc Welding

Wire arc additive manufacturing(WAAM)has been investigated to deposit large-scale metal parts due to its high deposition efficiency and low material cost.However,in the process of automatically manufacturing the high-quality metal parts by WAAM,several problems about the heat build-up,the deposit-path optimization,and the stability of the process parameters need to be well addressed.To overcome these issues,a new WAAM method based on the double electrode micro plasma arc welding(DE-MPAW)was designed.The circuit principles of different metal-transfer models in the DE-MPAW deposition process were analyzed theoretically.The effects between the parameters,wire feed rate and torch stand-off distance,in the process of WAAM were investigated experimentally.In addition,a real-time DE-MPAW control system was developed to optimize and stabilize the deposition process by self-adaptively changing the wire feed rate and torch stand-off distance.Finally,a series of tests were performed to evaluate the con-trol system's performance.The results show that the capability against interferences in the process of WAAM has been enhanced by this self-adaptive adjustment system.Further,the deposition paths about the metal part's layer heights in WAAM are simplified.Finally,the appearance of the WAAM-deposited metal layers is also improved with the use of the control system.     

Localized corrosion of (lean) duplex stainless steels in immersion units of urban wastewater treatment plants

With lower alloying cost and higher mechanical properties, lean duplex stainless steels can be an alternative to the more commonly used austenitic stainless steels. However, these alloys are still not the preferred choice, probably due to a lack of field experience. A study was thus initiated in view of defining the limits of use of selected (lean) duplexes for urban wastewater treatment units. The present paper shows the localized corrosion performance of selected lean duplexes in chloride contaminated solutions. The results are compared with austenitic S30403 and S31603 and with the more standard duplexes S82441 and S32205. The effect of welding was also investigated. Exposures in field municipal wastewater plants were conducted for 1 year in low and high chloride content units. The results show that lean duplexes S32101 and S32202 can be used as alternatives to S30403 and S31603 in low chloride electrolytes. At 500 ppm of chloride content, duplex stainless steel S32304 showed better corrosion resistance than S30403 and S31603. For higher chloride contents (1000 ppm and above) the standard duplexes S82441 and S32205 shall be preferred.     

不同细颗粒含量甲烷水合物沉积物三轴剪切试验研究

海域试开采区域含水合物沉积物的粒度分析结果表明水合物沉积物骨架由粗、细颗粒混合构成,通过开展多组低温、高压三轴排水剪切试验研究细颗粒含量和密度对含甲烷水合物沉积物和无水合物沉积物的强度和变形特性的影响。试验结果表明,含水合物沉积物抗剪强度及剪胀性都随细粒含量提高而显著增强。这是由于细颗粒含量增加改变了颗粒间水合物的样貌和分布特征,形成了由水合物包裹着粗颗粒-细颗粒的团簇状集合体。然而,细颗粒含量对无水合物沉积物的强度和变形特性的影响却表现出相反趋势。另外,含水合物沉积物的剪胀关系可以使用修正剑桥模型中的剪胀关系式进行描述。结果表明,剪胀关系的拟合曲线依赖于水合物饱和度的大小。通过对比研究发现,天然水合物和实验室合成水合物试样在较高饱和度时的峰值摩擦角大小及其伴随水合物饱和度的增长趋势存在差异,这种差异主要来源于水合物在沉积物骨架颗粒孔隙中不同的赋存模式及分布特征。     

Influence of air addition on surface modification of polyethylene terephthalate treated by an atmospheric pressure argon plasma brush

An atmospheric pressure argon plasma brush with air addition is employed to treat polyethylene terephthalate(PET) surface in order to improve its hydrophilicity. Results indicate that the plasma plume generated by the plasma brush presents periodically pulsed current despite a direct current voltage is applied. Voltage-current curve reveals that there is a transition from a Townsend discharge regime to a glow one during one discharge period. Optical emission spectrum indicates that more oxygen atoms are produced in the plume with increasing air content, which leads to the better hydrophilicity of PET surface after plasma treatment. Besides,an aging behavior is also observed. The hydrophilicity improvement is attributed to the production of oxygen functional groups, which increase in number with increasing air content.Moreover, some grain-like structures are observed on the treated PET surface, and its mean roughness increases with increasing air content. These results are of great importance for the hydrophilicity improvement of PET surface with a large scale.     

复杂环境下氧化铝储槽定向爆破拆除

在较为复杂的环境下,爆破拆除钢筋混凝土氧化铝储槽。该储槽自重大、呈圆形,内有4根立柱支撑下料漏斗。为使储槽顺利定向倒塌,通过爆破方案选择、参数确定,采取梯形切口和预处理以及安全防护和减振措施,使储槽爆破拆除获圆满成功。     

四旋翼长续航飞行模式的设计与实现

更长的飞行时间是四旋翼无人机领域研究热点方向之一;在对实际飞行中瞬时消耗电流和电池电压数据的研究中发现,过大姿态角下电池电量消耗显著提升;为了延长飞行时间和提升电池电量使用效率,提出一种长续航飞行模式;在该模式下,基于现有的角速度串级PID姿态控制器,将飞行加速度的控制算法改为飞行速度控制,限制过大姿态角的操作;在无风、微风和强风环境下的飞行实验表明,长续航飞行模式比传统飞行方式飞行时间增加8%~20%;长续航飞行模式可广泛应用于多种无需快速变换飞行路径,但需要更长飞行时间的的应用场景中。     

微通道板表面羟基化工艺研究北大核心

研究了3种微通道板基底羟基化的方法,测量了羟基化处理后微通道板基底表面水接触角及通道端面的形貌变化,分析了各种方法中微通道板基底的亲水性和腐蚀情况。实验结果表明:氨水双氧水溶液对基体表面的亲水性能提升不大,NaOH溶液对基体有腐蚀作用,经食人鱼溶液处理的基体表面亲水性明显提高且无腐蚀作用。研究了微通道板在食人鱼溶液中的浸泡时间和浸泡温度对表面亲水性的影响。结果表明:随着浸泡温度的增加,微通道板表面水接触角先减小后增大,当温度为80℃时达到极小值,浸泡时间对微通道板表面的亲水性影响不大。最终确定了微通道板表面羟基化工艺:浸泡温度为80℃,静置时间为20~60 min。     

稀有气体同位素样品取样及分析方法改进

根据渗透性、释气性、密封性特征,不锈钢、紫铜适合作为气体、水稀有气体同位素样品取样容器材料,尽量避免使用工艺玻璃容器,特别是不能使用石英玻璃容器。重晶石、黄铜矿、黄铁矿等硫酸盐和硫化物是良好的研究单矿物包裹体稀有气体同位素组成特征的实验对象,也可以根据矿床类型选择适当的单矿物,粒度一般为20~40目,质量2 g左右。铜管冷焊法是水样品取样一种比较可靠的新方法,其特点是具有极低的漏率。取样体积一般为50 mL,可以实现稀有气体同位素组成与含量的测定,为水中溶解性稀有气体同位素示踪提供了有力支撑。水中气泡气体取样采用正压吹扫法收集气体,该方法操作方便,易收集气体,一个大气压条件下,取样体积为50 mL。不锈钢管、紫铜管等金属材料的使用,可保证样品在相对较长时间保存过程中避免大气的污染。简述了包裹体、水、气体三类样品稀有气体同位素组成分析主要原理和流程。     

Non-keyhole Friction Stir Welding for 6061-T6 Aluminum Alloy

A novel non-keyhole friction stir welding technique was proposed to weld the butt joint of 6061-T6 aluminum alloy with the thickness of 6 mm. A sound joint was obtained by this technique, simultaneously eliminating the flash, shoulder mark and keyhole defects. The sleeve directly affected zone (SDAZ) and the sleeve indirectly affected zone (SIAZ) were divided into the joint according to the plunging position of the hollow sleeve. The lack of root penetration defect was avoided when the plunging depth of the hollow sleeve was only 4.2 mm, because the hollow part inside the sleeve improved the material flow below the sleeve. An S-shaped line was left at the SIAZ, and the height of it had the minimum value of 1.47 mm at 20 mm/min. Whether the failure location of the joint was in SIAZ/SDAZ or the heat-affected zone (HAZ) depended on the height and bonding strength of the S-shaped line. The joint fracture location changed from the SIAZ/SDAZ at 35 mm/min to the HAZ at 20 and 30 mm/min. The maximum tensile strength of 224.3 MPa was obtained at 30 mm/min which was 73.7% of that of the base material. The fracture surface morphology exhibited the typical ductile fracture.