Ultrasonic-assisted wetting and soldering of AlN ceramic by using a nonactive solder (Sn9Zn) in air

AlN ceramic was successfully wetted and then joined with nonactive Sn9Zn eutectic solder assisted by ultrasonication in air. The effect of ultrasonic time on the formation of joint was studied. Results indicated that the defect-free joint can be obtained at an ultrasonic time of 5 s. Two regions, namely, AlN/Sn (s,_s) and AlN/Zn (s,_s), were found in the bonding interface. Zn and O accumulated in the AlN/Sn (s,_s) interface. An amorphous and nanocrystalline layer of ZnO formed in the hard-wet AlN surface. And Zn (s,_s) directly bonded with AlN. The low temperature and fast bonding of the AlN was attributed to the high pressure and temperature caused by cavitation effect. The shear strength of the joint increased from 10.6 MPa to 30.7 MPa when the ultrasonic treatment time increased from 5 s to 150 s. With the prolongation of ultrasonic time, more AlN ceramic particles entered the solder and acted as the reinforcing phase.     

Direct shear behavior of gravel-rubber mixtures: Discrete element modeling and microscopic investigations

In this paper, a newly developed 3-dimentional discrete element model (DEM) for gravel-rubber mixtures (GRMs), namely DEM4GRM, that is capable of accurately describing the macro-scale shear response (from small to large deformation) of GRMs in a direct shear box apparatus is presented. Rigid gravel grains are modelled as simple multi-shape clumps, while soft rubber particles are modeled by using deformable 35-ball body-centered-cubic clusters. Mixtures are prepared with different volumetric rubber content (VRC) at 0, 10, 25, 40 and 100%, statically compressed under 30, 60 and 100 kPa vertical stress and then sheared, by closely simulating a reference laboratory test procedure. The variation of micro-scale factors such as fabric, normal and tangential force anisotropy is carefully examined throughout the shearing process and described by means of novel micro-mechanical relationships valid for GRMs. Moreover, strong-force chains are scrutinized to identify the transition from rigid to soft granular skeleton and gain insights on the load transfer and deformation mechanisms of GRMs. It is shown that the development of the fabric and force anisotropy during shearing is closely related to the macro-scale shear strength of GRMs, and strongly depends on the VRC. Besides, strong-force chains appear to be primarily formed by gravel-gravel contacts (resulting in a rigid-like mechanical behavior) up to VRC = 30%, and by rubber-rubber contacts (causing a soft-like mechanical response) beyond VRC = 60%. Alternatively, at 30% < VRC < 60%, gravel-rubber contacts are predominant in the strong-force network and an intermediate mechanical behavior is observed. This is consistent with the behavioral trends observed in the macro- and micro-mechanical responses.     

Post-erosion mechanical responses of internally unstable gap-graded soil under drained torsional simple shear and triaxial compression

Internal erosion is a major threat to hydraulic earth structures, such as river levees and dams. This paper focuses on suffusion and suffosion phenomena which are caused by the movement of fine particles in the granular skeleton due to seepage flow. The present study investigates the impact of internal erosion on the dynamic response under cyclic torsional shear and monotonic responses under triaxial compression and torsional simple shear. A series of experiments, using a gap-graded silica mixture with a fines content of 20%, is performed under loose, medium, and dense conditions using a novel erosion hollow cylindrical torsional shear apparatus. The erosion test results indicate that the critical hydraulic gradient and the rate of erosion are density-dependent, where a transition from suffosion to suffusion is observed as the seepage continues. Regardless of the sample density, variations in the radial strain and particle size distribution, along the specimen height after erosion, are no longer uniform. Furthermore, the dynamic shearing results show that the small-strain shear modulus increases, but the initial damping ratio decreases after internal erosion, probably due to the removal of free fines. In addition, the elastic threshold strain and reference shear strain values are found to be higher for the eroded and non-eroded specimens, respectively. Finally, based on drained monotonic loading, the post-erosion peak stress ratio increases remarkably under triaxial compression, while that under torsional simple shear depends on the relative density where the direction of loading is normal to the direction of seepage. These observations indicate that the horizontal bedding plane becomes weaker, while the vertical one becomes stronger after downward erosion.     

Effect of geotextile ageing and geomembrane surface roughness on the geomembrane-geotextile interfaces for heap leaching applications

A series of large scale direct shear experiments is used to investigate the effect of the geomembrane (GMB) surface roughness, geotextile (GTX) properties, and GTX ageing, on the GMB-GTX interface shear behaviour. Interfaces involving smooth, coextruded textured, and structured surface GMBs underlying four different nonwoven needle-punched staple fibres (GTXs) with mass per unit areas between 200 and 2400 g/m², and a geocomposite drain (GCD) are examined at normal stresses between 250 and 1000 kPa. The results showed that the interlocking between the GMB and GTX increased with increasing the GMB asperity height and/or decreasing the mass per unit area of the GTX. For the interfaces that involved GTXs preaged prior to the shear box experiments for up to 2 years at 85 °C, it was found that the 2400 g/m² heat bonded two-layered GTX exhibited internal shear failure at low shear displacements. However, all the highly aged single layered GTXs showed an increase in the peak interface friction angles with the increase in their ageing. For these single layered GTX, the results suggest that assessing the interface friction angles using unaged GTXs for the stability analysis is conservative as long as the GTX remains intact in the field.     

Stress-strain behavior of geotextile: A proposed new indirect calculation using the static puncture test (CBR test)

Some of the main applications of geosynthetics include use as a hydraulic barrier in sanitary landfills, as a reinforcement element and in pavement engineering. In most cases, these materials are subject to the overlapping effects of tensile strength and puncture. This paper presents a review of indirect methods for calculation of stress and strain averages by means of the California Bearing Ratio (CBR) puncture strength test. In addition, a new calculation method is proposed based on the Kirchhoff plate theory, which interprets the behavior of thin circular plates subjected to a uniform normal loading. This new method enables analysis of the stress-strain in each stretch of the geosynthetic. The methodology is applied to four woven geotextiles of different weights. The results of the new calculation method yielded a better stress-strain correlation with direct tensile strength tests, presenting the smallest relative errors compared to the other indirect calculations reviewed. With the aid of a disk and pins, vertical displacement values at different points in the geotextiles were measured and showed good agreement with analytical predictions. Therefore, the static puncture test combined with the new proposed calculation method is a good alternative for determining the stress-strain parameters of geotextile.     

Role of particle shape on the shear strength of sand-GCL interfaces under dry and wet conditions

Interface shear strength of geosynthetic clay liners (GCL) with the sand particles is predominantly influenced by the surface characteristics of the GCL, size and shape of the sand particles and their interaction mechanisms. This study brings out the quantitative effects of particle shape on the interaction mechanisms and shear strength of GCL-sand interfaces. Interface direct shear tests are conducted on GCL in contact with a natural sand and a manufactured sand of identical gradation, eliminating the particle size effects. Results showed that manufactured sand provides effective particle-fiber interlocking compared to river sand, due to the favorable shape of its grains. Further, the role of particle shape on the hydration of GCL is investigated through interface shear tests on GCL-sand interfaces at different water contents. Bentonite hydration is found to be less in tests with manufactured sand, leading to better interface shear strength. Grain shape parameters of sands, surface changes related to hydration and particle entrapment in GCL are quantified through image analysis on sands and tested GCL surfaces. It is observed that the manufactured sand provides higher interface shear strength and causes lesser hydration related damages to GCL, owing to its angular particles and low permeability.     

Liquefaction behavior of fiber-reinforced calcareous sands in unidirectional and multidirectional simple shear tests

A study on the liquefaction resistance of calcareous sands reinforced with polypropylene fibers was reported. Stress-controlled cyclic simple shear tests were conducted on specimens prepared at a relative density of 50%, with and without fiber reinforcements. The liquefaction behavior was investigated by considering the effects of fiber contents ranging from 0% to 1%, fiber lengths varying from 3 mm to 12 mm and loading patterns. The results indicated that increasing fiber content and fiber length resulted in a decrease in the deformation, a reduction in pore pressure accumulation rate, and improved the liquefaction resistance of calcareous sands. Additionally, the risk of soil liquefaction could be significantly reduced when the fiber content was greater than 0.8%. The multidirectional loading had a considerable effect in reducing the liquefaction resistance compared to unidirectional loading. Further, the stiffness degradation of calcareous sands decreased with increasing fiber content and fiber length. The pore pressure generated in the cyclic tests was analyzed and was found to be affected by fiber content. A pore pressure prediction model was proposed to obtain the pore pressure characteristics of fiber-reinforced calcareous sands under various fiber content conditions.     

A comparison of shear stress estimation methods for a single geobag on a rough bed

There are several methods for estimating bed shear stress in the literature, but comprehensive comparisons among them are limited and under specific conditions. This study compared these methods first on a bare smooth bed, and then for a single geobag on a rough bed in the interest of determining the stability of geobags used in riverbank protection structures. The geobag was filled with cement or sand and tested under different open channel flow conditions. The turbulent kinetic energy method appeared to best represent the local bed shear stress on the geobag when using the newly calibrated proportionality constants. The Reynolds stress method via extrapolation was relatively unaffected by changes to the geobags shape and measurement locations, suggesting this method inadequately represents the local bed shear stress. The Patel method and the universal law of the wall method failed to represent local bed shear stress in the rough bed cases due to instrument limitations and the breakdown of the law of the wall. This study highlights the impact of different methods on the bed shear stress estimation.     

Establishment of a color tolerance for yarn-dyed fabrics from different color-depth yarns

Yarn-dyed fabric is often woven from warp and weft yarns in the same color depth to ensure a uniform color appearance. The difference in color depth between warp and weft tends to result in the uneven color of the yarn-dyed fabric. This article aims to establish a color tolerance for yarn-dyed fabric that can be woven with a qualified color appearance but from the warp and weft yarns in different color depths. A total of 27 yarn-dyed fabric samples in three color series (red, yellow, and blue) were evaluated by using the yarn-dyed fabric from warp and weft yarns in the same color depth of 2% (on weight of fabric, owf) as the standard. Visual assessment and instrumental measurement of color were carried out to establish the color tolerance ellipse that was defined as CMC (Color Measurement Committee) color differences (2:1) of no more than 1.00. It was found that the color strengths (K/S) and color differences (ΔE_CMC(2:1)) of these fabric samples for each color series had linear relationships with the color depths of warp and weft yarns. The color tolerance ellipses indicated that, even though the warp and weft yarns had an apparent color difference, they could be woven in fabrics with relatively uniform color appearance and meet the requirements for yarn-dyed fabric. This work provided valuable insight into the production of qualified yarn-dyed fabrics from unqualified dyed yarns.