激光打孔技术在光伏背板玻璃上的应用

双玻光伏组件以其抗PID性强、防隐裂、防水汽透过、抗蜗牛纹、可靠性优异、轻量化等诸多优点,在晶硅太阳能组件市占比逐步提高。双玻光伏组件用背板玻璃一般需要预留出线孔,光伏背板玻璃的出线孔主要有两种打孔方式:金钢钻上下同步钻孔的模式和激光打孔。激光打孔以其易维护、可异形孔加工、效率高、生产成本低等优势得到各大玻璃厂的认可。通过分析在实际生产中激光打孔出现的打孔缺陷问题,提出了改善措施,有助于工厂的降本增效。     

地应力条件下的凿岩爆破数值模拟

为了研究地应力对凿岩爆破的影响,采用DDA方法模拟爆炸应力波作用下考虑地应力条件时的单孔和多孔凿岩爆破破岩过程。模拟发现,随着初始地应力水平的增加,裂纹扩展半径和破岩区域面积减小,裂纹发育主方向趋于地应力的最大主应力方向,初始地应力对裂纹的抑制和引导作用明显;初始地应力水平的增加,对拉伸裂纹的抑制作用更为显著,从而降低了拉伸破坏对爆破破岩的贡献。模拟也表明,在初始地应力存在的条件下,通过对爆破载荷和炮孔布置进行针对性的优化,可以克服地应力带来的影响,并取得预期的爆破效果。本研究对地应力条件下的凿岩爆破工程具有理论和参考意义。     

受老空水威胁工作面巷道防治水实践

针对高庄煤矿3_上1104回风巷为沿空掘巷,巷道掘进期间受3_上1102老空水威胁,掘进开采存在严重的水患安全问题,采用超前打设疏水孔的方案来治理老空水威胁,对巷道采用调向增大护巷煤柱厚度等措施实现巷道安全快速掘进,探放水期间无淹巷情况发生,探放水后巷道顶板和上帮无淋水现象发生。     

无黏土相盐水储层钻开液体系构建及其抗污染性能评价

采用NaCl/KCl/HCOONa复配欠饱和盐水作为钻开液的基础液相,自研的聚合物VIS-B作为流型调节剂,可酸溶的改性淀粉STA作为体系的降失水剂,Dua及Jqw作为暂堵材料,构建了一套无黏土相钻开液体系。该体系在密度1.10~1.28 g/cm^3间稳定可调,抗温可达130℃,具有较高的低剪切速率黏度和较好的润滑性能,且能有效抵抗各类储层污染物的污染,满足了Missan油田不同储层段的作业需求。     

Experimental research on micro hole drilling of polycrystalline Nd:YAG

Polycrystalline Nd:YAG materials have wide applications in solid-state lasers. In this study, micro hole drilling experiments were performed on polycrystalline Nd:YAG using a polycrystalline diamond micro drill. The hole diameter, edge chipping, and hole wall surface quality were examined in detail. The results showed that the hole diameter was slightly larger than tool diameter. A diameter error of less than 5.5% was achieved. The edge chipping at the entry hole was formed by the encircled petal shape exfoliations, which were produced by the indentation and rotation movement in the drilling entry stage. Edge chipping at the exit hole was generated by an entire piece of exfoliation, which was produced by a circle of microcracks around the tool tip propagating to the bottom surface in the drilling exit stage. The edge chipping width at the entry hole was smaller than that at the exit hole. Based on different material removal modes, the hole surface morphology was classified into three types: ductile removal, coexisting ductile and brittle removal, and brittle removal. The hole surface quality mainly depended on the proportion of the brittle fracture to ductile removal surface.     

考虑煤层倾角和钻孔倾角的钻屑量理论研究

为准确预测与预防深部开采煤与瓦斯突出,建立了考虑煤层倾角与钻孔倾角的新钻屑量理论计算公式,并分析了煤层倾角和钻孔倾角对钻屑量的影响。以平煤股份有限公司八矿为研究对象,将钻屑量理论计算值与该矿己15-21030风巷现场钻屑量实测值进行对比验证,得出在煤层倾角一定时,钻屑量随钻孔倾角增大呈幂指数递减关系,减小的比率呈“V”形变化趋势,原钻屑量理论值与实测值平均误差为5.5%,在考虑煤层倾角与钻孔倾角情况下的新钻屑量理论值与实测值平均误差为3.9%。     

高地压严重突出区域下向穿层钻孔预抽消突技术

利用工作面高抽巷施工掩护顺槽掘进工作面下向穿层条带预抽钻孔,通过对钻场底板深、浅孔注浆封堵围岩裂隙解决了孔内返水不畅难题;采取了"两堵一注"封孔方式确保封孔严密不漏气;孔内全程下吹水管,实现了单孔、分组、定时吹水工作目标,提高了下向消突钻孔抽采效果,形成了一套高效、快速的下向穿层钻孔消突管理模式,实现了高地压严重突出区域煤层高效消突以及技术经济一体化目标,安全经济效益显著。     

Reduced basis method for managed pressure drilling based on a model with local nonlinearities

To circumvent restrictions of conventional drilling methods, such as slow control actions and inability to drill depleted reservoirs, a drilling method called managed pressure drilling (MPD) has been developed. In MPD, single-phase flow processes can be modeled as a feedback interconnection of a high-order linear system and a low-order nonlinear system. These nonlinearities appear locally both inside and at the boundaries of the computational domain. To obtain a fast simulation platform for real-time purposes (eg, online model-based controller implementation), model order reduction is required for MPD. However, the local nonlinearities render applying model order reduction techniques challenging. In this study, a new approach is proposed to deal with such nonlinearities within the reduced basis (RB) context and it is successfully tested on a model for MPD. Contrary to the classical RB technique, the proposed approach not only does not generate nonphysical spikes at the locations of these local nonlinearities but also yields high speedup factors. The obtained reduced-order model can be used for efficient online simulation and controller design for drilling systems with MPD.     

采煤工作面煤层注水工艺优化与应用

针对目前煤层注水存在的施工钻孔效率低、钻孔深度达不到要求、注水钻孔封孔不严、封孔器回收困难等问题，研究注水工艺的改进优化，对钻机、钻具及封孔器进行重新设计选型，形成了一整套的注水装备。该装备的应用提高了施工效率，为降低工作面粉尘危害、抑制工作面瓦斯涌出、防治煤炭自然发火等危害探索出了更加高效的途径和方法。现场应用表明，煤层注水有效地改善了工作面作业环境，为工作面实现高产高效奠定了基础。     

煤层顶板裂隙高位定向长钻孔安全高效抽采技术的研究与应用

放顶煤开采期间，上覆岩层受到矿压的影响，形成冒落带、裂隙带、弯曲下沉带，工作面采空区遗煤和围岩涌出的大量瓦斯飘浮在上方裂隙带区域，造成瓦斯聚集并向外涌出，形成了安全隐患，因此必须将该区域瓦斯抽出来；以往治理采空区瓦斯主要采用顶板裂隙高位钻场、顶板高抽巷等措施，但是这2种方法施工成本较高，且施工周期长，对生产接替影响较大。煤层顶板裂隙高位定向长钻孔安全高效抽采采用大功率钻机+定向钻进技术，在裂隙带施工控制整个回采范围的长钻孔，减少采空区和邻近层瓦斯向工作面空间的流动，真正实现了“以孔代巷”，既节省了成本，又缩短了工期，还提高了采空区瓦斯抽采的连续性、稳定性，减少了采空区瓦斯向外涌出，提升了瓦斯抽采效果，促进了煤矿安全高效发展。