Effect of heat treatment on the roughness and mechanical properties of dental lithium disilicate glass-ceramics

In dental clinics, it is common to perform small fitting adjustments in dentures using a micro-grinding tool after testing them in the patient's mouth. This procedure increases local roughness and can lead to formation of microcracks on the prosthesis surface. This study aimed to investigate the benefits of a post-finishing heat treatment to surface roughness and crack healing and its effect on the flexural strength of lithium disilicate (LD) dental glass-ceramics. Commercially available lithium metasilicate, Li₂SiO₃, samples were heat treated at 840 °C for 7 min to induce the phase transformation into LD, Li₂Si₂O₅. The LD samples were characterized by X-ray Diffraction, Scanning Electron Microscopy, Vickers hardness, Young’s modulus, and fracture toughness. One of the surfaces of the LD samples was sanded aiming to simulate the denture fitting adjustments performed in the dentist’s laboratory, generating a rough surface, Group 1. Half of the LD samples had their biaxial flexural strength evaluated by the piston-on-three-ball test (P–3B) and the other half were submitted to a second short-term heat treatment (840 °C - 5 min), Group 2, and later assessed by the P–3B. Roughness parameters in both groups were measured by 3D optical profilometry. After the crystallization heat treatment, formation of elongated LD crystals, Li₂Si₂O₅, 35% amorphous phase, and residual Li₃PO₄ was observed. In addition, the following mechanical property values were obtained: Vickers hardness = 5.8 ± 0.1 GPa, fracture toughness = 2.2 ± 0.1 MPa m^1/2, and Young’s modulus = 100.3 ± 0.3 GPa. The samples in Group 1 showed bending strength of 206 ± 30 MPa and the following roughness parameters: Ra = 0.45 ± 0.16 μm, Rz = 22.7 ± 6.7 μm, and PV = 27.7 ± 7.1 μm. In the samples in Group 2, the Ra, Rz and PV roughness parameters were 0.31 ± 0.12 μm, 5.2 ± 2.5 μm, and 9.2 ± 4.7 μm, respectively. With this decrease in roughness, the bending strength increased by 62%, with a mean value of 331 ± 59 MPa. In the need for machine finishing of LD-based glass-ceramic dental prostheses, the use of a second short-term heat treatment at 840 °C for 5 min generates considerable gains in bending strength, increasing the lifecycle of the prosthesis as a result of reduced surface roughness caused by softening of the remaining amorphous phase in the glass-ceramic. These conditions can be adapted to each chemical and crystallographic composition of the glass-ceramic under study.     

Experimental investigation on diamond wire sawing of Si3N4 ceramics considering the evolution of wire cutting performance

When diamond wire saw is used in machining silicon nitride ceramics (Si₃N₄ ceramics), the ultra-hardness of Si₃N₄ causes the saw wire to wear out, which leads to the saw wire cutting performance constantly changing during its life cycle, and thus the machined quality of Si₃N₄ ceramics is affected. Surface roughness and topography are important indicators of the quality of the machined surface. In this paper, the diamond wire saw cutting experiment of Si₃N₄ ceramics was carried out, the effect of the evolution of saw wire cutting performance on the surface roughness and topography of Si₃N₄ ceramics as-sawn slices was investigated based on the analysis of the changes of saw wire wear topography, breaking force, bow angle and kerf loss during the sawing process. The results show that the surface roughness along the saw wire motion direction and the workpiece feed direction tends to decrease and then increase with the evolution of the cutting performance of the saw wire, which accords well with the trend of the as-sawn slices surface morphology. The results of the study can provide experimental reference for the development of high precision diamond wire saw cutting technology for Si₃N₄ ceramics.     

Corrosion behavior of under‐, peak‐, and over‐aged 6063 alloy: A comparative study

The mechanical property of age‐hardenable Al‐alloys is governed by the state of ageing, which determines the microstructure and consequently, their corrosion behavior which is a vital aspect for a number of applications. This article presents a comparative assessment of corrosion behavior of under‐, peak‐ and over‐aged Al‐Mg‐Si alloy. Corrosion characteristics have been determined via immersion tests in 0.1 M ortho‐phosphoric acid solution and intergranular corrosion (IGC) tests. Corroded surfaces are examined by field emission scanning electron micrographs‐energy dispersive spectroscopy and 3D optical profilometer. The obtained results reveal that the corrosion rate at a specific immersion time as well as the depth of IGC increases in the order for under‐, peak‐, and over‐aged states. Irrespective of the state of ageing, corrosion loss increases linearly but the rate of corrosion decreases rapidly with increasing immersion time. The dominant mode of corrosion in under‐aged alloy is identified as localized pitting, while peak‐aged is highly susceptible to IGC in contrast extensive pitting corrosion is observed for over‐aged alloy. The observed differences in corrosion behavior are explained considering characteristics of precipitates. Formation of β (Mg₂Si) in case of over‐aged alloy and presence of inclusions like AlFeMnSi particles are found to accelerate pitting corrosion.     

Peracetic acid as a single endodontic irrigant: effects on microhardness,roughness and erosion of root canal dentin

The aim was to assess the effects of 1% peracetic acid (PAA) as a single endodontic irrigant on microhardness, roughness, and erosion of root canal dentin, compared with 2.5% sodium hypochlorite (NaOCl) and with 2.5% NaOCl combined with 17% EDTA. Forty human, single‐rooted tooth hemisections were submitted to Knoop microhardness test, before and after the following irrigation protocols: PAA = 1% PAA; NaOCl = 2.5% NaOCl; NaOCl‐EDTA‐NaOCl = 2.5% NaOCl +17% EDTA +2.5% NaOCl; and SS = saline. Another 40 roots were instrumented, irrigated with the same protocols, and sectioned longitudinally. The roughness analysis was performed on the mesial section using a confocal laser scanning microscope, whereas erosion was analyzed on each third of the distal section, using a scanning electron microscope. The data were analyzed using ANOVA and Tukey post‐tests, and Kruskal‐Wallis and Dunn post‐tests (α = .05). The PAA and NaOCl‐EDTA‐NaOCl groups showed no significant differences (p > .05); both promoted reduction in microhardness and increase in roughness, compared with the NaOCl and SS groups (p < .05). NaOCl‐EDTA‐NaOCl promoted higher erosion in the cervical and middle thirds than the other groups (p < .05); there was no difference among PAA, NaOCl, and SS (p > .05). There was also no difference among the groups regarding the apical third (p > .05). PAA used as a single endodontic irrigant caused reduction in root canal dentin microhardness and increase in roughness in a similar way to NaOCl‐EDTA‐NaOCl; however, PAA caused less erosion than NaOCl‐EDTA‐NaOCl.     

磨削表面粗糙度对γ-TiAl合金抗弯强度的影响

为了研究表面加工质量对硬脆性高温合金抗弯性能的影响,对不同磨削表面粗糙度的全片层γ-TiAl(Ti-47.5Al-2.5V-1.0Cr)合金进行了抗弯性能试验,分析了表面粗糙度对其抗弯强度的影响规律。试验结果表明,随着表面粗糙度的增大,全片层γ-TiAl合金的抗弯强度明显降低。结合断裂形貌图分析了全片层γ-TiAl合金组织中裂纹的萌生、扩展及最终发生宏观断裂的方式,全片层γ-TiAl合金裂纹大多起裂于因加工纹理引起的应力集中区域附近的片层间,并优先在层间扩展,最终的断裂形式多为穿层的脆性瞬断。     

Prediction of surface roughness in CNC turning by model-assisted response surface method

Various statistical approaches such as classical regression and modern machine learning methods have been applied to measurement data for estimating the status of manufacturing processes, which is now boosted by the movement of Internet of Things (IoT). In this study, we attempt to integrate an analytical tool model of surface roughness and measurement data of CNC turning to develop a modeling approach which does not depend too much on data, but also effectively uses existing analytical models. As in previous researches, we use cutting speed, feed rate, depth of cut and three acceleration components from an accelerometer to predict surface roughness. Co-Kriging method is employed to integrate the above measurements and a well-known model of surface roughness in turning. It was confirmed that the approach improved the prediction accuracy when only small amount of data is available for model construction. Meanwhile, the accuracy of ordinary Kriging method, which only depends on data, is suitable when measurement data sufficiently spans the parameter space, being expected that it may be rare in actual operations. We also attempted to detect outlier of measurements using the Co-Kriging method, which might be a non-trivial task when there is no additional information to evaluate the validity of the measurement data.     

基于3D打印技术复制砂浆节理的剪切试验及峰值抗剪强度模型

为进一步研究节理三维形貌特征与节理峰值抗剪强度的关系,首先采用巴西劈裂试验获取了自然劈裂岩石表面,通过三维扫描技术获取了节理面形态的高精度点云,通过逆向建模得到了自然岩石表面的立体模型,结合3D打印技术制作出了与自然岩石表面一致的PLA模具,以3D打印获得的底模通过水泥砂浆浇筑了含有自然结构面形貌的相似节理面试样。PLA模具与复制材料差异较大,复制材料在凝结过程中不易与PLA模具黏结,进而使脱模过程较为方便,不会破坏节理面。同时PLA模具可重复进行相似材料复制工作,具有可重复使用的优点。然后进行了具有5组形貌面的20个水泥砂浆节理面在4种不同法向荷载情况下的结构面剪切试验,得到了结构面剪切位移-荷载曲线。研究了结构面峰值抗剪强度、峰值位移、剪切刚度影响因素。节理经过剪切后形貌面出现不同程度的磨损,其磨损范围与等效高差分布范围基本一致,并且在等效高差为剪断破坏模式且成片的区域磨损较为严重。在新粗糙度指标基础上提出了新的峰值抗剪强度模型,经试验对比显示出新模型的有效性。在新模型基础上提出了一个简化模型。对比发现新模型简化后其计算精度较新模型有所降低但由于所需参数减小计算较为方便,新模型简化结果精度虽然有所下降但是还是比Barton公式精度高。     

钛合金表面多磁极耦合旋转磁场光整加工特性

面向激光增材制造钛合金表面的光整加工需求，设计出一种多磁极耦合旋转磁场光整加工装置来研究光整加工特性。基于ANSYS Maxwell仿真软件分析了光整加工装置的磁场强度分布。搭建了实验光整平台，分析了主轴转速、C轴转速和加工间隙对表面质量的影响。结果表明，在主轴转速500 r/min、C轴转速160 r/min和加工间隙0.7 mm的加工条件下，表面粗糙度Ra由5.991 μm下降至0793 μm。扫描电子显微镜(SEM)观测表明，光整后的钛合金表面沉积层消失，表面质量得到显著改善。     

超疏水表面在金属防护中应用的研究进展

超疏水表面由于具有独特的微纳米粗糙结构和低表面能性质,能形成空气垫物理屏障层,减小材料表面与水或其他腐蚀介质之间的接触面积,因此被广泛应用于金属的腐蚀防护。首先简单介绍了超疏水表面的相关理论,主要包括Young氏方程、Wenzel模型和Cassie-Baxter模型。然后,归纳总结了三种制备超疏水表面的有效途径:在低表面能物质上构建微纳米级粗糙结构;先构建出具有微纳米级的粗糙结构,再对表面进行低表面能修饰;一步法完成低表面能修饰和微纳米级粗糙结构的构建。在此基础上,详细地综述了常见的超疏水表面(薄膜或涂层)在金属防护中的应用。进一步介绍了通过在超疏水体系中引入缓蚀剂的方式,构建具有主动防护功能的超疏水表面,并介绍了此种超疏水表面在金属防护中的应用。最后指出了目前的超疏水表面在制备工艺以及耐久性等方面存在的问题,并对其在金属防护领域的应用前景和发展方向作出了展望。