离线式带钢双面翻转检查站方案设计及实践

针对某酸轧机组检查站穿带困难、检查效率低、产生废品多、故障率高的问题,开发了一种离线式带钢双面检查站。该检查站新增了带钢翻转装置,将在入口分切剪处完成定尺剪切的带钢试样由两侧压板夹紧,中间可升降皮带机落下,翻转装置将带钢试样张紧,并翻转90°或者180°,实现带钢的双面检查。皮带机两侧布置有可升降、可横移的活动操作平台,检测人员站在平台上对带钢进行打磨检查,可同时对带钢上下表面进行检测。由于缩短了带钢的传输距离,有效减少了其他擦划伤的影响,提高了带钢表面质量检测准确性。     

破堆移位解决酱香酒冬季堆积发酵异常研究

通过对一、二轮次堆积发酵中异常发酵堆A进行破堆移位处理,以同一车间正常堆积发酵酒醅B为对照,研究酒醅中发酵微生物及理化指标变化规律,分析破堆移位对入库酒产量、质量影响的相关性。试验结果表明:破堆移位处理能使异常堆恢复正常升温、降低酒醅的总酸与水分含量,并显著增加二轮次酒醅中还原糖含量;该处理对堆积酒醅中好氧细菌如芽孢杆菌的生长有显著促进作用,并显著减少乳酸杆菌的含量,绝大部分优势真菌在破堆移位处理后含量均有所增加;该处理保证了酒的质量和产量,且能显著增加二轮次酒的产量。研究结果表明"破堆移位"在生产中可以有效解决气温较低环境下出现的堆积发酵异常现象。     

车削粗糙表面形貌的小波频谱分析

为解决分析过程中出现的频率混淆与错误频率产生的问题,对小波变换信号的频谱分析算法进行改进,采用自定义组合函数的方式验证改进算法的正确性与可行性。将信号处理的改进算法应用于车削表面形貌信号的处理,对表面形貌复杂信号进行频带划分,对各频带重构信号进行频谱分析,最终实现信号各频带信号的提取与表征。结合车削加工表面粗糙度形成的各影响因素,得到各频带信号与影响因素之间的对应关系,为改善车削加工表面的粗糙度提供了理论支持。     

任意角带式输送机转弯装置应用研究

煤炭运输线路出现变向转弯时，通过多台传统带式输送机搭接实现输送，存在设备投资大、运输系统复杂、人员需求多等问题。介绍了任意角带式输送机转弯装置的工作原理、结构组成和特点，任意角带式输送机转弯装置由转向模块、改向模块、受料模块及其他辅助装置组成，当巷道转弯角度变化后，仅需要调节转向和改向滚筒即可实现带式输送机转向。该设备结构新颖、承载力大、运转安全可靠，可实现对带式输送机防逆转、制动，克服了转向运行时胶带的滑移和受力不均等问题，实现了减人提效，同时，安装时不需要开掘机电设备硐室，减少了巷道工程量，具有广阔的推广前景。     

Prediction of surface roughness in CNC turning by model-assisted response surface method

Various statistical approaches such as classical regression and modern machine learning methods have been applied to measurement data for estimating the status of manufacturing processes, which is now boosted by the movement of Internet of Things (IoT). In this study, we attempt to integrate an analytical tool model of surface roughness and measurement data of CNC turning to develop a modeling approach which does not depend too much on data, but also effectively uses existing analytical models. As in previous researches, we use cutting speed, feed rate, depth of cut and three acceleration components from an accelerometer to predict surface roughness. Co-Kriging method is employed to integrate the above measurements and a well-known model of surface roughness in turning. It was confirmed that the approach improved the prediction accuracy when only small amount of data is available for model construction. Meanwhile, the accuracy of ordinary Kriging method, which only depends on data, is suitable when measurement data sufficiently spans the parameter space, being expected that it may be rare in actual operations. We also attempted to detect outlier of measurements using the Co-Kriging method, which might be a non-trivial task when there is no additional information to evaluate the validity of the measurement data.     

印尼BAYAH电厂一次风机故障原因分析与处理

本文针对印尼BAYAH电厂一次风机设备故障，详细的分析了故障产生的原因，介绍了三点法找转子动平衡和工装车削式在线修复电机滑环工法，阐述了两种工法的原理以及实施步骤。     

一种浓香型白酒大曲培曲架及其翻曲装置的设计与应用

大曲是浓香型白酒酿造过程中必不可少的糖化发酵剂,以小麦或多种粮食为主要原料,人工踩制或机械压制成砖状曲块,自然开放的条件下培育而成的粗酶制剂,对大曲酒的风格、产量和质量都有重要的影响。传统制曲生产的人工翻曲操作,其劳动强度大,工人操作环境差;因此,发展架子曲是白酒企业技术改造的重要课题。设计了一种浓香型白酒大曲培曲架及其翻曲装置,并分析探讨了该装置在浓香型白酒大曲生产过程中应用。该装置主要包括机座、培曲架及其配套装置等。该装置的配套装置主要构成材质为不锈钢,并经防腐处理,适用于曲房特殊的温度、湿度等环境;满足了浓香型白酒中高温大曲的培曲、翻曲等生产工艺要求,符合设备安全操作的需要,结构简单,减轻了劳动强度,应用该装置培养的成品架子曲质量稳定。     

Experimental Investigations of Machinability in the Turning of Compacted Graphite Iron using Minimum Quantity Lubrication

Unique mechanical properties of the compacted graphite iron (CGI) attracted attention of manufacturers and suppliers mainly in automotive industry in last decades. However due to the low machinability of the CGI material, more efficient machining strategies need to be implemented. Improvement in the cost-effective and environmentally sensitive processing of compacted graphite iron (CGI) is one of the major concerns of the manufacturing world because of the allure of CGI's mechanical properties. This study assesses the efficiency of minimum quantity lubrication (MQL) in CGI turning when compared to the dry-cutting condition. The turning tests were conducted across a wide range of cutting parameters: three different cutting speeds (100, 200, 300 m/min) and three different feed rates (0.1, 0.2, 0.3 mm/rev), all at a constant depth of cut (1 mm). The MQL efficiency is evaluated through cutting force and surface roughness measurements, optical and SEM analyses of chip formation and tool-wear analysis. The results showed that MQL usage provided a reduction in the resultant cutting forces by 2–5%, a reduction in surface roughness by 25%. The SEM analysis also revealed much clearer and smoother cutting edges on tool surfaces used in the MQL tests.     

Experimental study of crystal anisotropy based on ultra-precision cylindrical turning of single-crystal calcium fluoride

To realize ultimately efficient signal processing, it is necessary to replace electrical signal processing circuits with optical ones. The optical micro-resonator, which localizes light at a certain spot, is an essential component in optical signal processing. Single-crystal calcium fluoride (CaF₂) is the most suitable material for a highly efficient optical micro-resonator. The CaF₂ resonator can only be manufactured by ultra-precision machining processes, because its crystal anisotropy does not allow the application of chemical etching. However, the optical micro-resonator's performance depends definitely on the surface integrity.This study investigated the relationship between surface quality after ultra-precision machining and crystal anisotropy. Firstly, crack initiation was investigated on the (1 0 0), (1 1 0), and (1 1 1) planes using the micro-Vickers hardness test. Secondly, brittle-ductile transition was investigated by orthogonal cutting tests. Finally, cutting performance of cylindrical turning was evaluated, which could be a suitable method for manufacturing the CaF₂ resonator. The most difficult point in cylindrical turning of CaF₂ is that the crystalline plane and cutting direction vary continuously. In order to manufacture the CaF₂ optical micro-resonator more efficiently, analysis was conducted on crack initiation and surface quality of all crystallographic orientations from the perspective of slip system and cleavage.